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Характеристики двигателей Ford > Спецификации ДВС 2.3 DOHC Форд Гэлакси 1995

Характеристики двигателя 2.3 DOHC 16V Ford Galaxy 

General Specifications Galaxy 1995 (02/1995-03/2000)
 
Specifications
General
Engine management EEC V
Emission standard 96 EC
Engine code Y5B
Firing order 1‐3‐4‐2
Bore mm 89,6
Stroke mm 91
Cubic capacity cm3 2295
Compression ratio 10,0:1
Power output (EC) kW 107,0
Power output (EC) (PS) 145,5
Power output (EC), at rev/min 5500
Torque (EC) Nm 203,0
Torque (EC), at rev/min 2500
Idle speed rev/min 875
Max. engine speed (continuous) rev/min 5950
Max. engine speed (intermittent) rev/min 6175
Spark plugs AGPR22P1
Electrode separation ‐ spark plugs mm 1,0
Location of engine code on cylinder block
Код двигателя 2.3 DOHC 16V Ford Galaxy 1995
Engine code (3‐digit): Y5B.
Engine serial number (7‐digit).
 
Dimensions
Cylinder block
Cast mark 2,3
Cylinder bore diameter, standard class 1 mm 89,60 ‐ 89,61
Cylinder bore diameter, standard class 2 mm 89,61 ‐ 89,62
Number of main bearings 5
Centre main bearing width (without thrust half washers), standard mm 21,17 ‐ 21,23
Fitted main bearing shells
Vertical inside diameter, standard mm 55,003 ‐ 55,030
Vertical inside diameter, 1st undersize 0,05 mm 54,953 ‐ 54,980
Vertical inside diameter, 2nd undersize 0,25 mm 54,753 ‐ 54,780
Vertical inside diameter, 3rd undersize 0,50 mm 54,503 ‐ 54,530
Vertical inside diameter, 4th undersize 0,75 mm 54,253 ‐ 54,280
Main bearing parent bore diameter, standard mm 59,287 ‐ 59,300
Main bearing parent bore diameter, oversize 0,40 mm 59,687 ‐ 59,700
Dimensions
Crankshaft
End float mm 0,093 ‐ 0,303
Main bearing journal diameter, standard mm 54,98 ‐ 55,00
Main bearing journal diameter, undersize (green) mm 54,73 ‐ 54,75
Main bearing journal to shell clearance mm 0,020 ‐ 0,039
Big‐end bearing journal diameter, standard mm 50,89 ‐ 50,91
Big‐end bearing journal diameter, undersize 0,25 (green) mm 50,64 ‐ 50,66
Thrust half washer thickness, standard mm 2,301 ‐ 2,351
Thrust half washer thickness, oversize 0,38 mm (yellow) mm 2,491 ‐ 2,541
Centre main bearing journal width, standard mm 26,025 ‐ 26,075
Centre main bearing journal width, oversize 0,38 (yellow) mm 26,405 ‐ 26,455
Dimensions
Connecting rods
Bore diameter, big‐end mm 53,89 ‐ 53,91
Bore diameter, small end mm 20,589 ‐ 20,609
Fitted big‐end bearing shells
Vertical inside diameter, standard mm 50,916 ‐ 50,950
Vertical inside diameter, 1st undersize 0,025 mm 50,892 ‐ 50,926
Vertical inside diameter, 2nd undersize 0,25 mm 50,666 ‐ 50,700
Vertical inside diameter, 3rd undersize 0,50 mm 50,416 ‐ 50,450
Vertical inside diameter, 4th undersize 0,75 mm 50,166 ‐ 50,200
Vertical inside diameter, 5th undersize 1,00 mm 49,916 ‐ 49,950
Big‐end bearing journal to shell clearance mm 0,006 ‐ 0,060
Big‐end bearing end float mm 0,090 ‐ 0,3610
Dimensions
Pistons
Piston diameter, standard 1 ‐ coated mm 89,580 ‐ 89,610
Piston diameter, standard 2 ‐ coated mm 89,590 ‐ 89,620
Piston pin length mm 63,0 ‐ 63,8
Interference fit in small‐end bore mm 0,016 ‐ 0,042
Piston ring gap (fitted), top mm 0,3 ‐ 0,46
Piston ring gap (fitted), middle mm 0,5 ‐ 0,76
Piston ring gap (fitted), bottom mm 0,15 ‐ 0,71
Piston ring positions (distribute the ring gaps at 90° intervals around the circumference of the piston. This also applies to the elements of the oil scraper ring.)
Dimensions
Cylinder Head
Cast mark 2,3
Upper correction angle ‐ inlet (production) degrees 30
Upper correction angle ‐ exhaust (production) degrees 30
Valve seat angle degrees 44,5 ‐ 45,5
Valve seat width, inlet mm 1,18 ‐ 2,02
Valve seat width, exhaust mm 1,35 ‐ 2,19
Upper correction angle ‐ inlet (production) degrees 75
Upper correction angle ‐ exhaust (production) degrees 75
Valve stem guide diameter ‐ inlet mm 7,063 ‐ 7,094
Valve stem guide diameter ‐ exhaust mm 7,063 ‐ 7,094
Camshaft bearing parent bore diameter mm 26,00 ‐ 26,03
Max. permissible distortion ‐ measured across cylinder head mm 0,05
Max. permissible distortion ‐ measured along/diagonally across cylinder head mm 0,10
Max. permissible peak‐to‐valley height Rz ‐ cylinder head mating face mm 0,0135
Max. depth to which the cylinder head may be machined mm 0,20
Combustion chamber height (measurement "a") mm 13,80
Cylinder head height (measurement "b") mm 147,25
Dimensions
Camshafts
Number of camshaft bearings per camshaft 5
Drive Single roller chain
Camshaft end float mm 0,02 ‐ 0,26
Cam lift ‐ inlet mm 9,4
Cam lift ‐ exhaust mm 8,75
Valve timings, inlet opens before TDC degrees CS 9
Valve timings, inlet closes after BDC degrees CS 51
Valve timings, exhaust opens before BDC degrees CS 48
Valve timings, exhaust closes after TDC degrees CS 12
Camshaft bearing journal diameter mm 25,96 ‐ 25,98
Dimensions
Valves
Valve timing DOHC
Valve clearance adjustment Hydraulic tappets
Hydraulic tappet diameter mm 30
Hydraulic tappet clearance in housing mm 0,025 ‐ 0,071
Valve length, inlet mm 111,67 ‐ 112,13
Valve length, exhaust mm 111,37 ‐ 111,83
Valve head diameter, inlet mm 33,5
Valve head diameter, exhaust mm 30,0
Valve stem diameter, standard inlet mm 7,025 ‐ 7,043
Valve stem diameter, standard exhaust mm 6,999 ‐ 7,017
Valve stem diameter, oversize 0,2 inlet mm 7,225 ‐ 7,243
Valve stem diameter, oversize 0,2 exhaust mm 7,199 ‐ 7,217
Valve stem diameter, oversize 0,4 inlet mm 7,425 ‐ 7,443
Valve stem diameter, oversize 0,4 exhaust mm 7,399 ‐ 7,417
Valve stem guide clearance, inlet mm 0,020 ‐ 0,069
Valve stem guide clearance, exhaust mm 0,046 ‐ 0,095
Free valve spring length mm 43,6
Spring length (compressed) mm max. 26,5
Valve spring inside diameter mm 17,2
Valve spring wire diameter mm 3,7
Number of turns 7,4
Dimensions
Lubrication
Oil pressure at 875 rev/min (using SAE 10W/30 at a temperature of 80°C) bar 1,60
Oil pressure at 2000 rev/min (using SAE 10W/30 at a temperature of 80°C) bar 3,10
Pressure relief valve opens at bar 3,70 ‐ 4,60
Oil pressure warning light comes on at bar 0,30 ‐ 0,50
Oil pump, clearance between rotor and oil pump housing mm 0,154 ‐ 0,304
Inner/outer rotor clearance mm 0,05 ‐ 0,20
Rotor end float at mating face mm 0,039 ‐ 0,104
Spacer shims for balancer shaft housing
Adjustment value Available shims Colour coding
0,26 ‐ 0,29 mm 0,15 mm Silver
0,30 ‐ 0,44 mm 0,30 mm Pale blue
0,45 ‐ 0,59 mm 0,45 mm Red
0,60 ‐ 0,75 mm 0,60 mm Black
0,76 ‐ 0,90 mm 0,75 mm Green
Lubricants, Adhesives and Sealers
Description Ford Specification
Coolant ESD‐M97B49‐A
Brake fluid and clutch fluid SAM 6C9103 A
Power steering hydraulic fluid N052146 VX00
Manual transmission fluid (VXT 75) WSD‐M2C200‐C
Automatic transmission fluid (AG4) N052162 VX00
Differential fluid (SAE75 W90) (AG4) N052145 VX00
Lubricant ‐ spark plug threads, HO2S sensors (`Never Seeze') ESE‐M1244‐A
Lubricant, crankshaft position sensor O‐ring WSD‐M1C226‐A
Sealer, contact faces between cylinder block and crankshaft rear oil seal carrier WSE‐M4G323‐A6
Sealer, engine coolant temperature sensor, coolant pump angle connector, oil pressure switch, chain guide bolts (Loctite 243) WSK‐M2G349‐A7
Silicone grease A960‐M1C171‐AA
Capacity
Description Litres
Engine oil ‐ initial fill including filter 5,1
Engine oil ‐ oil change including filter change (every 15.000 km) 4,0
Engine oil ‐ oil change without filter change 3,75
Manual transmission fluid (VXT 75) 2,0
Automatic transmission fluid (AG4)
Initial fill 5,5
Change 3,5
Automatic transmission fluid (AG4), filled for service life 0,8
Coolant
VXT 75 manual transmission, one heater radiator 8,6
VXT 75 manual transmission, two heater radiators 10,4
VXT 75 manual transmission, two heater radiators and an auxiliary heater 11,1
AG4 automatic transmission, one heater radiator 8,9
AG4 automatic transmission, two heater radiators 10,7
AG4 automatic transmission, two heater radiators and an auxiliary heater 11,4
Engine oil
Viscosities/Outside Temperature Description Specification
Recommended engine oils:
SAE 5W30 / below ‐20 to above 40 degrees Centigrade Ford Formula E Economy Motor Oil ACEA A1‐96, B1‐96 and WSS‐M2C912‐A1
Alternative engine oils:
SAE 10W30 / ‐20 to over 40 degrees Centigrade Ford Super Multigrade Motor Oil ACEA A1‐96, B1‐96 or A2‐96, B2‐96 or API/SH/CD EC
SAE 10W40 / ‐20 to over 40 degrees Centigrade Ford XR+ High‐performance High‐lubricity Motor Oil ACEA A3‐96, B3‐96 or API/SH/CD EC
SAE 5W40 / below ‐20 to above 40 degrees Centigrade Ford Formula S Synthetic Engine Oil ACEA A3‐96, B3‐96 or API/SH/CD EC
If these specified engine oils are not available, other engine oils may be used, provided they conform to at least the API/SH/CD EC specification.
Torques
Intake manifold Nm lbf.ft
Intake manifold to cylinder head: studs (microencapsulated) 14 10
Intake manifold to cylinder head: nuts and bolts 22 16
Throttle body to intake manifold 10 7
Idle air control (IAC) valve to intake manifold 10 7
Torques
Exhaust system Nm lbf.ft
Exhaust manifold to cylinder head: studs (microencapsulated) 14 10
Exhaust manifold to cylinder head: nuts 23 17
Heat shield to exhaust manifold 9 7
Exhaust gas recirculation (EGR)/secondary air injection pipe to exhaust manifold 35 26
EGR pipe bracket to heat shield 23 17
EGR pipe bracket to cylinder block 10 7
EGR valve to intake manifold 23 17
Front exhaust pipe to exhaust manifold 35 26
Front exhaust pipe to catalytic converter 35 26
Exhaust pipe to balancer shaft housing bracket 35 26
Torques
Balancer shaft housing Nm lbf.ft
Balancer shaft housing to cylinder block, stage 1 5 4
Balancer shaft housing to cylinder block, stage 2 17 13
Balancer shaft gears to stub shaft 19 14
Torques
Alternator Nm lbf.ft
Alternator to accessory bracket 23 17
Cable (terminal 30) to alternator 17 13
Cable (terminal 61) to alternator 6 4
Torques
Transmission Nm lbf.ft
Clutch pressure plate 24 18
Wiring rail to starter motor 17 13
Cable (terminal 30) to starter motor 14 10
Ground cable to starter motor 23 17
Flange bolts ‐ transmission to engine 44 32
Driveshaft centre bearing to cylinder block bracket 27 20
Oil drain plug ‐ manual transmission 35 26
Oil filler plug ‐ manual transmission 35 26
Automatic transmission fluid drain plug, AG4 automatic transmission 15 11
Torques
Air Conditioning Nm lbf.ft
Air conditioning compressor 23 17
Torques
Coolant circuit Nm lbf.ft
Coolant pump to accessory bracket 23 17
Coolant pump pulley 23 17
Coolant outlet housing 20 15
Coolant pipe bracket to cylinder block 23 17
Torques
Steering Nm lbf.ft
Power steering pump 23 17
Upper bracket on power steering pump high‐pressure pipe to cylinder block 35 26
Lower bracket on power steering pump high‐pressure pipe to bracket 8 6
Pulley to power steering pump 23 17
Steering gear to front crossmember 48 35
Torques
Engine mounting Nm lbf.ft
Engine roll restrictor (steel) to transmission 98 72
Engine roll restrictor (aluminium) to transmission 70 52
Engine roll restrictor (aluminium bolt, 88 mm long)to transmission, stage 1 60 44
Engine roll restrictor (aluminium bolt, 88 mm long)to transmission, stage 2 90 degrees 90 degrees
Engine roll restrictor (both types) to crossmember 98 72
Front engine mounting bracket to hydraulic engine mounting 54 40
Front engine mounting bracket to engine support plate 61 45
Engine support plate to engine 58 43
Rear hydraulic engine mounting to body 54 40
Torques
Oil circuit Nm lbf.ft
Oil intake pipe to balancer shaft housing 12 9
Sump to balancer shaft housing 12 9
Oil drain plug 24 18
Oil pressure switch 27 20
Oil filter connector 57 42
Oil pump 12 9
Oil pump (assembly) 10 7
Oil pump sprocket 33 24
Upper chain guide ‐ oil pump drive 26 19
Lower chain guide ‐ oil pump drive 12 9
Chain tensioner ‐ oil pump drive 12 9
Torques
Wheel suspension Nm lbf.ft
Front axle crossmember to bodywork, stage 1 150 111
Front axle crossmember to bodywork, stage 2 90 degrees 66
Transverse arm ball joint to spindle carrier 55 41
Track rod end to spindle carrier, stage 1 30 22
Track rod end to spindle carrier, stage 2 90 degrees 90 degrees
Stabiliser link rod to suspension strut 100 74
Lock nut, suspension strut top mount 60 44
Wheel bolts (except with 16 inch aluminium rims) 150 111
Wheel bolts (only with 16 inch aluminium rims) 170 125
Torques
Cylinder block Nm lbf.ft
Main bearing 97 72
Big‐end bearing, stage 1 7 5
Big‐end bearing, stage 2 16 12
Big‐end bearing, stage 3 90 degrees 90 degrees
Crankshaft rear oil seal carrier 15 11
Crankshaft position (CKP) sensor 4 3
Lower timing chain cover 11 8
Flywheel 87 64
Engine drive plate to crankshaft 87 64
Vibration damper hub to crankshaft, stage 1 52 38
Vibration damper hub to crankshaft, stage 2 85 degrees 85 degrees
Vibration damper to vibration damper hub 34 25
Driveshaft centre bearing bracket to cylinder block 47 35
Accessory bracket to cylinder block 47 35
Engine support plate to cylinder block 44 32
Crankcase ventilation pipe bracket 9 7
Torques
Cylinder Head Nm lbf.ft
Cylinder head bolts, stage 1 10 7
Cylinder head bolts, stage 2 35 26
Cylinder head bolts, stage 3 90 degrees 90 degrees
Cylinder head bolts, stage 4 90 degrees 90 degrees
Additional cylinder head bolts 38 28
Camshaft bearing caps 24 18
Upper timing chain guide 12 9
Lower timing chain guide 26 19
Camshaft sprockets 59 44
Upper timing chain cover 8 6
Cylinder head cover, stage 1 3 2
Cylinder head cover, stage 2 9 7
Camshaft position (CMP) sensor 5 4
Spark plugs 18 13
Rear engine lifting eye 25 18
Front engine lifting eye 47 35
Ignition coil 10 7
Ignition coil cover 5 4
Oil dipstick tube to cylinder head 18 13
Engine support plate bracket to cylinder head (left‐hand side of the engine) 44 32
Generator mounting to cylinder head 23 17
Engine support plate bracket to cylinder head (left‐hand side of the engine): nut 47 35
Engine support plate bracket to cylinder head (left‐hand side of the engine): bolt 44 32

 

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