Specifications
Engine Data
Engine management |
|
EEC V / SFI |
Emission standard, vehicles up to 2,8 t |
|
96 EEC |
Emission standard, LDT (light commercial vehicles) |
|
95 EEC |
Emission standard, EFTA countries |
|
A14 |
Identification code, vehicles up to 2,8 t |
|
NSG |
Identification code, LDT (light commercial vehicles) |
|
NSF |
Firing order |
|
1‐3‐4‐2 |
Bore |
mm |
86,0 |
Stroke |
mm |
86,0 |
Cubic Capacity |
cm3 |
1998 |
Compression ratio |
|
9,8:1 |
Power output (EEC) |
kW |
84 |
Power output (EEC) |
(PS) |
114 |
Power output (EEC) |
at rev/min |
5000 |
Torque (EEC) |
Nm |
170 |
Torque (EEC) |
at rev/min |
2700 |
Idle speed |
rev/min |
850 ± 50 |
Max. permissible engine speed |
Continuous rev/min |
5950 |
Max. permissible engine speed |
Intermittent rev/min |
6175 |
Spark plugs |
|
AGPR12P |
Cast mark |
|
20 |
Cylinder bore Ø |
|
|
|
Standard class 1 mm |
86,000 ‐ 86,010 |
|
Standard class 2 mm |
86,010 ‐ 86,020 |
|
Oversize 0,15 mm |
86,160 ‐ 86,170 |
|
Oversize 0,5 mm |
86,500 ‐ 86,510 |
Number of main bearings |
|
5 |
Centre main bearing width (excl. thrust half rings) |
|
21,17 ‐ 21,23 |
Installed main bearing shells, vertical inner Ø |
Service standard (yellow) |
54,983 ‐ 55,020 |
|
Standard |
55,003 ‐ 55,030 |
|
1st undersize 0,05 mm |
54,953 ‐ 54,980 |
|
2nd undersize 0,25 mm |
54,753 ‐ 54,780 |
|
3rd undersize 0,50 mm |
55,503 ‐ 54,530 |
Main bearing parent bore Ø |
Standard |
59,287 ‐ 59,300 |
|
Oversize 0,40 (black) |
59,687 ‐ 59,700 |
End float |
|
0,093 ‐ 0,303 |
Main bearing journal Ø |
Standard (yellow) |
54,98 ‐ 54,99 |
|
Standard (red) |
54,99 ‐ 55,00 |
|
Undersize 0,25 (green) |
54,73 ‐ 54,75 |
Main bearing journal to shell clearance |
|
0.020 ‐ 0,039 |
Big‐end bearing journal Ø |
Standard |
50,89 ‐ 50,91 |
|
Undersize 0,25 (green) |
50,64 ‐ 50,66 |
Thickness of thrust half rings |
Standard |
2,301 ‐ 2,351 |
|
Oversize width 0,38 (yellow) |
2,491 ‐ 2,541 |
Width of centre main bearing journal |
Standard |
26,025 ‐ 26,075 |
|
Oversize 0,38 (yellow) |
26,405 ‐ 26,455 |
Bore diameters |
Big‐end |
53,890 ‐ 53,910 |
|
Small end |
20,589 ‐ 20,609 |
Fitted big‐end bearing shells |
|
|
Vertical inner Ø |
Standard |
50,916 ‐ 50,950 |
|
1st undersize 0,25 mm |
50,666 ‐ 50,700 |
|
2nd undersize 0,50 mm |
50,416 ‐ 50,150 |
Big‐end bearing shell clearance |
|
0,006 ‐ 0,060 |
Big‐end bearing end float |
|
0,09 ‐ 0,31 |
Number of camshaft bearings |
|
2 x 5 |
Drive |
|
Single roller chain, hydraulic chain tensioner |
Camshaft end float |
|
0,02 ‐ 0,26 |
Cam lift |
Inlet |
10,83 |
|
Exhaust |
10,83 |
Cam length (between heel and toe) |
Inlet |
52,71 ‐ 52,94 |
Valve timings |
Exhaust |
52,71 ‐ 52,94 |
|
Inlet valve opens before TDC |
9° |
|
Inlet valve closes after BDC |
51° |
|
Exhaust valve opens before BDC |
51° |
|
Exhaust valve closes after TDC |
9° |
Camshaft bearing journal diameter |
|
25,96 ‐ 25,98 |
Bearing inside diameter |
|
26,00 ‐ 26,03 |
Piston Ø (unused) |
Service standard |
85,980 ‐ 86,000 |
|
Oversize 0,15 mm |
86,130 ‐ 86,150 |
|
0,50 mm |
86,470 ‐ 86,490 |
Piston clearance in bore (unused) |
Production |
0,02 ‐ 0,04 |
|
Service |
0,01 ‐ 0,04 |
Piston pin length |
|
63,4 |
Piston pin Ø |
White |
20,622 ‐ 20,625 |
|
Red |
20,625 ‐ 20,628 |
|
Blue |
20,628 ‐ 20,631 |
Clearance in piston (colour match) |
|
0,008 ‐ 0,014 |
Interference fit in small end bore |
|
0,018 ‐ 0,039 |
Piston ring gaps (fitted) |
Top |
0,30 ‐ 0,60 |
|
Middle |
0,50 ‐ 0,80 |
|
Oil control ring (three part) |
0,40 ‐ 1,50 |
Ring gap positions |
|
Piston ring gaps should be distributed evenly around the piston circumference; this also applies to the gaps of the intermediate oil control rings in relation to the expander gap. |
Valve timings |
DOHC |
|
Valve clearances |
|
Hydraulic tappets |
Hydraulic tappet Ø |
|
42 |
Hydraulic tappet clearance in housing |
|
0,025 ‐ 0,080 |
Valve length |
Exhaust |
108,24 ‐ 108,70 |
|
Inlet |
108,68 ‐ 109,20 |
Valve head Ø |
Inlet |
42,5 ‐ 42,7 |
|
Exhaust |
37,9 ‐ 38,1 |
Valve stem Ø, standard |
Inlet |
7,025 ‐ 7,043 |
|
Exhaust |
6,999 ‐ 7,017 |
Valve stem Ø, oversize 0,2 |
Inlet |
7,225 ‐ 7,043 |
Valve stem Ø, oversize 0,2 |
Exhaust |
7,199 ‐ 7,217 |
Valve stem Ø, oversize 0,4 |
Inlet |
7,425 ‐ 7,443 |
Valve stem Ø, oversize 0,4 |
Exhaust |
7,399 ‐ 7,417 |
Valve stem clearance in guide |
Inlet |
0,020 ‐ 0,069 |
|
Exhaust |
0,046 ‐ 0,095 |
Colour code |
Outer and inner springs |
Green/Blue |
Free valve spring height |
Outer spring |
48,2 |
‐ |
Inner spring |
49,2 |
|
|
|
Spring force: two valve springs per valve, inlet and exhaust are identical |
Valve open, outer spring |
830 |
|
Inner spring |
245 |
|
Outer spring and inner spring |
1075 |
|
Valve closed, outer spring |
285 |
|
Inner spring |
115 |
|
Outer spring and inner spring |
400 |
Spring height |
Valve open, outer spring |
28,67 |
|
Valve open, inner spring |
23,67 |
|
Valve closed, outer spring |
39,5 |
|
Valve closed, inner spring |
34,5 |
Valve spring inner Ø |
Outer spring |
24 |
|
Inner spring |
17,5 |
Valve spring wire (oval profile) |
Outer spring |
4,1 x 4,95 |
Valve spring wire Ø |
Inner spring |
2,6 |
Number of turns |
Outer spring |
6,83 |
|
Inner spring |
8,82 |
Oil pressure (SAE 10W/30 and 80° oil temperature) |
at 875 rev/min |
1,60 bar |
Oil pressure (SAE 10W/30 and 80° oil temperature) |
at 2000 rev/min |
3,10 bar |
Oil pump, rotor to housing clearance |
|
0,154 ‐ 0,304 mm |
Pressure relief valve opens at |
|
3,70 ‐ 4,60 mm |
Oil warning light comes on at |
|
0,30 ‐ 0,50 mm |
Gap, inner to outer rotor |
|
0,05 ‐ 0,20 mm |
Rotor end float at sealing face |
|
0,014 ‐ 0,079 mm |
Cast mark |
|
20 |
Upper correction angle (production) |
Inlet/exhaust |
70° |
Lower correction angle (production) |
Inlet/exhaust |
25° |
Valve seat angle |
|
44°30' ‐ 45° |
Valve seat width |
Inlet |
1,33 ‐ 2,19 mm |
|
Exhaust |
1,68 ‐ 2,54 mm |
Valve guide inner bore (inlet/exhaust) |
Standard |
7,063 ‐ 7,094 mm |
Camshaft bearing parent bore Ø |
all |
26,00 ‐ 26,03 mm |
Allowable distortion ‐ cylinder head mating face, across |
|
0,050 |
Allowable distortion ‐ cylinder head mating face, lengthways/diagonally |
|
0,100 mm |
Allowable cylinder head mating face roughness (Rz) |
|
13,5 mm |
Maximum amount of material to be removed when machining cylinder head mating face |
|
0,2 mm |
Cylinder head height (dimension ”a") |
|
16,35 mm |
Combustion chamber height (dimension ”b") |
|
147,25 mm |
* The valve seat angle locations are explained in the section 'Description and Operation'.
0 ‐ 0,25 mm |
No adjustment |
|
0,26 ‐ 0,29 mm |
0,15 mm |
Silver |
0,30 ‐ 0,44 mm |
0,30 mm |
Pale blue |
0,45 ‐ 0,59 mm |
0,45 mm |
Red |
0,60 ‐ 0,75 mm |
0,60 mm |
Black |
Lubricants, Adhesives and Sealers
Transmission fluid |
ESDM‐2C186‐A |
Coolant |
ESD‐M97B‐49A |
Sealer, crankshaft front oil seal housing; crankshaft rear main bearing cap, Loctite 518 |
WSK‐M2G348‐A5 |
Sealer for sump, Hylosil 502 |
WSK‐M4G320‐A |
Adhesive sealer for water pump angle connector, Loctite 243 |
WSK‐M2G349‐A7 |
Adhesive sealer for temperature gauge sender unit, Loctite 243 |
WSK‐M2G349‐A7 |
Lubricant, crankshaft position sensor (CKP) O‐ring |
SM1C‐115‐A |
High temperature grease, clutch release bearing guide sleeve |
ESD‐M1C‐220‐A |
High temperature grease, transmission input shaft splines |
ESD‐M1C‐220‐A |
Hypoid oil ‐ valve stems |
SQM‐2C9002‐AA |
Power steering fluid |
SQM 2C‐9010‐A |
Thread‐locking compound, Loctite 270 |
SDM‐M4G9107‐A |
Spark plug threads, Never Seez |
ESE‐M1244‐A |
Silicone grease |
A960‐M1C171‐AA |
Engine oil ‐ first fill with filter (EFL‐90) |
5.10 |
Engine oil ‐ oil change with filter change (EFL‐90) (with air conditioning) |
4,50 |
Engine oil ‐ oil change with filter change (EFL‐90) (without air conditioning) |
4,25 |
Engine oil ‐ oil change without filter change |
4,00 |
Coolant |
7,9 |
Recommended engine oil: |
|
|
SAE 5W30 / below ‐20 to above 40°C |
Ford Formula E Economy Engine Oil |
ACEA A1‐96/B1‐96 and WSS‐M2C912‐A1 |
Alternative engine oils: |
|
|
SAE 10W30 / ‐20 to above 40°C |
Ford Super Multigrade Engine Oil |
ACEA A1‐96/B1‐96 or A2‐96/B2‐96 or API/SH/CD EC |
SAE 5W40 / below ‐20 to above 40°C |
Ford Formula S Synthetic Engine Oil |
ACEA A3‐96/B3‐96 or API/SH/CD EC |
SAE 10W40 / ‐20 to above 40°C |
Ford XR+ High‐performance High‐lubricity Engine Oil |
ACEA A3‐96/B3‐96 or API/SH/CD EC |
If these engine oils are not available, other engine oils may be used, provided they meet the API SH/CD EC specification or exceed it. |
Front exhaust pipe to exhaust manifold |
40 |
30 |
Flange bolts ‐ engine to transmission |
35 |
26 |
Starter motor |
35 |
26 |
Bracket ‐ front exhaust pipe to transmission mounting |
24 |
18 |
Front to rear exhaust pipe |
38 |
28 |
Transmission mounting to transmission |
84 |
62 |
Transmission crossmember to side members |
50 |
37 |
Driveshaft to transmission |
84 |
62 |
Centre bearing ‐ driveshaft to floor pan |
33 |
24 |
Shift lever to transmission |
25 |
18 |
Coolant pump |
23 |
17 |
Radiator mount (upper) |
10 |
7 |
Upper half shell to bracket |
50 |
37 |
Oil drain plug |
25 |
18 |
Oil pressure switch |
27 |
20 |
Oil filter mounting |
18 |
13 |
Oil filter |
14 |
10 |
Oil cooler mounting |
58 |
43 |
Oil baffle to cylinder block |
19 |
14 |
Oil pump |
10 |
7 |
Oil intake pipe to cylinder block |
12 |
9 |
Sump to cylinder block (bolts and nuts) |
11 |
8 |
Sump studs in cylinder block |
9 |
7 |
Oil pump sprocket |
18 |
13 |
Power steering fluid pump to bracket |
25 |
18 |
Power steering pump pulley |
25 |
18 |
Timing chain lower cover |
10 |
7 |
Oil seal carrier, rear |
13 |
10 |
Oil seal carrier, front |
26 |
19 |
Front support bracket to cylinder block |
26 |
19 |
Crankshaft position sensor (CKP) |
4 |
3 |
Timing chain guide, M6 |
12 |
9 |
Timing chain guide, M8 |
26 |
19 |
Crankshaft main bearing caps |
97 |
72 |
Big‐end bearing caps, 1st stage |
7 |
5 |
Big‐end bearing caps, 2nd stage |
16 |
12 |
Big‐end bearing caps ‐ 3rd stage |
90° |
90° |
Positive crankcase ventilation (PCV) tube |
9 |
7 |
Crankshaft belt pulley/vibration damper, 1st stage |
52 |
38 |
Crankshaft belt pulley/vibration damper, 2nd stage |
85° |
85° |
Flywheel |
87 |
64 |
Clutch pressure plate to flywheel |
24 |
17 |
Oil pump chain tensioner arm |
12 |
9 |
Cylinder head to cylinder block, 1st stage |
10 |
7 |
Cylinder head to cylinder block, 2nd stage |
35 |
26 |
Cylinder head to cylinder block, 3rd stage |
90° |
90° |
Cylinder head to cylinder block, 4th stage |
90° |
90° |
Cylinder head auxiliary bolts |
38 |
28 |
Cylinder head cover, 1st stage |
3 |
2 |
Cylinder head cover, 2nd stage |
9 |
7 |
Timing chain upper cover |
10 |
7 |
Camshaft bearing caps |
24 |
17 |
Camshaft sprockets |
59 |
44 |
Engine lifting eyes |
25 |
18 |
Spark plugs |
18 |
13 |
EI coils |
10 |
7 |
|