Характеристики двигателей Ford > Спецификации ДВС 1.9 Форд Гэлакси 1995

Характеристики двигателя 1.9 TDI Ford Galaxy 

GeneralSpecifications Galaxy 1995 (02/1995-03/2000)   Specifications Engine Data 1,9 TDI Engine 1,9 TDI Engine (from 11/97) Engine management EDC EDC Emission standard 96 EC 96 EC Fuel Diesel Diesel Engine code 1Z (to 15.09.96) or AHU (from 16.09.96) AFN (from 11/97) Injection Sequence 1‐3‐4‐2 1‐3‐4‐2 Bore mm 79,5 79,5 Stroke mm 95,5 95,5 Cubic capacity (effective) cm3 1896 1896 Compression ratio 19,5:1 19,5:1 Compression pressure at starter motor speed, new bar 25‐31 25‐31 Compression pressure at starter motor speed, wear limit bar 19 19 Compression pressure at starter motor speed, max. permitted pressure difference between cylinders bar 5 5 Power output (EC) kW(PS) 66 (90) 81 (110) rev/min 4000 4150 Torque (EC) Nm 202 235 Torque according to EC (from 08/97) Nm 210 235 rev/min 1900 1900 Idle speed rev/min 900 900 Max. engine speed (intermittent) rev/min 5100 5100 Location of engine code on cylinder block 1. Engine code (two or three characters). Diesel engine 90 PS:1Z (built to 15.09.96) or AHU (built from 16.09.96) Diesel engine 110 PS: AFN (from 11/97) 2. Engine serial number. Engine code location on the timing belt cover 1 Timing belt cover. 2 Label showing engine code and serial number. Dimensions Cylinder block Number of main bearings 5 Cylinder bore Ø, class 1. mm 79,51 Cylinder bore Ø, class 2. mm 79,76 Cylinder bore Ø, class 3. mm 80,01 Main bearing clearance (radial), new mm 0,03 ‐ 0,08 Main bearing clearance (radial), wear limit mm 0,17 Dimensions Crankshaft Main bearing journal diameter, standard mm 53,958 ‐ 53,978 Main bearing journal Ø, stage 1 mm 53,708 ‐ 53,728 Main bearing journal Ø, stage 2 mm 53,458 ‐ 53,478 Main bearing journal Ø, stage 3 mm 53,208 ‐ 53,228 Crankshaft end‐float, new mm 0,07 ‐ 0,17 Crankshaft end‐float, wear limit mm 0,37 Big‐end bearing/rod bearing journal diameter, standard mm 47,538 ‐ 47,778 Big‐end bearing journal Ø, stage 1 mm 47,508 ‐ 47,528 Big‐end bearing journal Ø, stage 2 mm 47,258 ‐ 47,278 Big‐end bearing journal Ø, stage 3 mm 47,008 ‐ 47,028 Axial play, connecting rod to crank web, wear limit mm 0,37 Locating dowel projection, speed sensor on crankshaft mm 2,5 ‐ 3,0 Dimensions Connecting Rods Big‐end bearing clearance (radial), wear limit mm 0,08 Dimensions Pistons Piston Ø (measured at a right angle to the piston pin bore), class 1 mm 79,47 Piston Ø, class 2 mm 79,72 Piston Ø, class 3. mm 79,97 Piston ring clearance in piston groove, upper compression ring mm 0,06 ‐ 0,09 Wear limit mm 0,25 Piston ring clearance in piston groove, lower compression ring mm 0,05 ‐ 0,08 Wear limit mm 0,25 Piston ring clearance in piston groove, oil control ring mm 0,03 ‐ 0,06 Wear limit mm 0,15 Piston ring gap, upper compression ring mm 0,20 ‐ 0,40 Wear limit mm 1,00 Piston ring gap, lower compression ring mm 0,20 ‐ 0,40 Wear limit mm 1,00 Piston ring gap, oil scraper ring mm 0,25 ‐ 0,50 Wear limit mm 1,00 Ring gap position (The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil scraper ring elements. The ring gaps are offset to one‐another.) Degrees 120 Dimensions Piston Pins Piston pin retention Snap ring Dimensions Cylinder head Valve seat angle Degrees 45 Classification of the cylinder head gasket depending on the piston protrusion Number of notches/holes Piston protrusion 0,91 ‐ 1,00 mm 1 Piston protrusion 1,01 ‐ 1,10 mm 2 Piston protrusion 1,11 ‐ 1,20 mm 3 Max. permissible unevenness/distortion across the whole surface of the cylinder head mm 0,1 Do NOT rework the cylinder head mating face Crack width between valve seats mm max. 0,5 Dimensions Camshafts Number of camshafts 1 Drive Timing Belt Number of camshaft bearings 5 Valve timings, inlet opens after TDC Degrees CS 16 Valve timings, inlet closes after BDC Degrees CS 25 Valve timings, exhaust opens before BDC Degrees CS 28 Valve timings, exhaust closes before TDC Degrees CS 19 Camshaft end‐float, wear limit mm max. 0,15 Camshaft bearing radial clearance, wear limit mm max. 0,11 Out of true ‐ camshaft mm max. 0,01 Dimensions Valves Valve tappet clearance, wear limit mm 0,1 Valve head diameter, inlet mm 35,95 Valve head diameter, exhaust mm 31,45 Valve stem diameter, standard inlet mm 7,97 Valve stem diameter, standard exhaust mm 7,95 Valve length, inlet mm 96,85 Valve length, exhaust mm 96,85 Valve stem guide free play, inlet mm max. 1,3 Valve stem guide free play, exhaust mm max. 1,3 Dimensions Engine Lubrication Oil pressure (oil temperature approx. 80°C) at 2000 rev/min bar min. 2,0 Oil pressure (oil temperature approx. 80°C) at higher engine speeds bar max. 7,0 Pressure relief valve opening pressure bar 5,7 ‐ 6,7 Oil pump backlash, new mm 0,05 Oil pump backlash, wear limit mm 0,20 Oil pump end float, wear limit mm 0,15 Engine Oil Viscosities/Outside Temperature Designation Specification Recommended engine oils: SAE 10W40 / ‐20 to over 40 degrees Centigrade Ford XR+ High‐performance High‐lubricity Motor Oil ACEA A3‐96, B3‐96 or API/SH/CD EC Alternative engine oils: SAE 5W40 / below ‐20 to above 40 degrees Centigrade Ford Formula S Synthetic Motor Oil ACEA A3‐96, B3‐96 or API/SH/CD EC SAE 15W40 / ‐15 to over 40 degrees Centigrade Ford Super Multigrade Motor Oil ACEA A2‐96, B2‐96 or A3‐96, B3‐96 or API/SH/CD EC If engine oils to these specifications are not available, then only engine oils which at least meet the API SH/CD EC specification and the CCMC PD2 specification may be used. Lubricants, Adhesives and Sealers Description Specification Coolant ESDM‐97B49‐A Brake and clutch fluid (DOT 4) SAM 6C9103 A Manual transmission fluid (VXT 75) ESD‐M2C186‐A Power steering hydraulic fluid N052146 VX00 Sealer ‐ joints in sealing flange face/cylinder block, sump side SM‐M8G1013‐AA Sealer ‐ contact surfaces to the oil filter bracket outside the sealing ring AMV 188 100 02 (VW) Sealer ‐ oil spray nozzles, piston crown cooling AMV 188 100 02 (VW) Fill Capacity Description Litre Engine oil (incl. filter change) 4,3 Engine oil (excl. filter change) 3,8 Coolant (vehicles with booster heater) 9,2 Manual transmission fluid (VXT 75), total capacity 2,0 Manual transmission fluid (VXT 75), total capacity (from '98 MY) 2,25 Tightening Torques Intake system Nm lbf.ft Turbocharger intake tube to intake manifold 10 7 Intake manifold to cylinder head 25 18 Tightening Torques Exhaust, exhaust manifold and turbocharger Nm lbf.ft Exhaust manifold to cylinder head 25 18 Turbocharger bracket to cylinder block/turbocharger 25 18 Heat shield to exhaust manifold 25 18 Exhaust gas recirculation (EGR) pipe 25 18 Turbocharger to exhaust manifold 35 26 Front exhaust pipe to turbocharger 25 18 Front exhaust pipe to catalytic converter 25 18 Tightening Torques Alternator Nm lbf.ft Alternator to auxiliary bracket 23 17 Cable (terminal 30) to alternator 14 10 Tightening Torques Transmission Nm lbf.ft Clutch pressure plate 25 18 Ground lead to transmission flange 17 13 Cable guide to starter motor 17 13 Cable (terminal 30) to starter motor 14 10 Driveshaft centre bearing to cylinder block bracket 27 20 Oil drain plug ‐ manual transmission 35 26 Oil filler plug ‐ manual transmission 35 26 Tightening Torques Air Conditioning Nm lbf.ft Air conditioning compressor 44 32 Tightening Torques Fuel system Nm lbf.ft Injection pump 25 18 Injection pump bracket (install new bolts), 1st stage 20 15 Injection pump bracket, 2nd stage 90° 90° Injection pump timing pulley 55 41 Fuel feed banjo bolt to injection pump 23 17 Fuel return banjo bolt to injection pump 23 17 Injection pipes 25 18 Injector mountings 22 16 Tightening Torques Coolant circuit Nm lbf.ft Pulley to coolant pump 23 17 Coolant neck to cylinder head (left and rear sides of engine) 10 7 Coolant pipe bracket to cylinder block 10 7 Thermostat housing 10 7 Tightening Torques Steering Nm lbf.ft Power steering pump 25 18 Power steering pump pressure line bracket to cylinder block. 20 15 Power steering pump pulley 23 17 Steering gear to front crossmember 48 35 Tightening Torques Engine mounting Nm lbf.ft Engine roll restrictor (steel) to transmission 98 72 Engine roll restrictor (aluminium) to transmission bolt, 88 mm long, Stage 1 60 44 Engine roll restrictor (aluminium) to transmission bolt, 88 mm long, Stage 2 90° 90° Front engine mounting bracket to hydraulic engine mounting 54 40 Front engine mounting bracket to engine support plate 61 45 Engine support plate to engine 58 43 Engine support plate (outer part to inner) 23 17 Rear hydraulic engine mounting to body 54 40 Tightening Torques Oil circuit Nm lbf.ft Turbocharger oil return pipe banjo bolt 30 22 Turbocharger oil feed pipe, banjo bolt to cylinder head 25 18 Turbocharger oil feed pipe, pipe to turbocharger, union nut 25 18 Oil pump to cylinder block 25 18 Oil intake pipe to oil pump 10 7 Oil pump cover 10 7 Sump 20 15 Engine oil drain plug 30 22 Oil filter carrier to cylinder block 25 18 Oil cooler to oil filter carrier 25 18 Oil pressure switch 25 18 Tightening Torques Wheel suspension Nm lbf.ft Front axle crossmember to bodywork, stage 1 150 111 Front axle crossmember to bodywork, stage 2 90° 90° Transverse arm ball joint to spindle carrier 55 41 Track rod end to spindle carrier, stage 1 30 22 Track rod end to spindle carrier, stage 2 90° 90° Stabiliser bar link rod to suspension strut 100 74 Suspension strut nut 60 44 Wheel bolts (except with 16 inch aluminium wheels) 140 103 Wheel bolts (only with 16 inch aluminium wheels) 170 125 Tightening Torques Cylinder block Nm lbf.ft Oil spray nozzle, piston crown cooling 10 7 Main bearing (install new bolts), 1st stage 65 48 Main bearing, 2nd stage 90° 90° Big‐end bearing (install new bolts), 1st stage 30 22 Big‐end bearing, stage 2 90° 90° Front crankshaft oil seal carrier 25 18 Rear crankshaft oil seal carrier 10 7 Engine adapter plate 10 7 Flywheel (install new bolts), 1st stage 60 44 Flywheel, stage 2 90° 90° Vacuum pump to cylinder block 20 15 Lower timing belt cover 10 7 Rear timing belt cover to cylinder head 10 7 Auxiliary shaft oil seal carrier 25 18 Auxiliary shaft pulley 45 33 Timing belt tensioner 20 15 Timing belt idler pulley 25 18 Crankshaft timing pulley (install new bolts), 1st stage 90 66 Crankshaft timing pulley, 2nd stage 90° 90° Camshaft timing pulley. 45 33 Pulley/vibration damper to crankshaft timing pulley 25 18 Accessory bracket to injector pump bracket 30 22 Accessory bracket to cylinder block 30 22 Crankshaft position (CKP) sensor to cylinder block 10 7 Engine speed sensor ring to crankshaft (install new bolts), 1st Stage 10 7 Engine speed sensor ring to crankshaft 2nd Stage 90° 90° Mounting bracket 21‐150A to cylinder block 43 32 Crankcase breather connector to cylinder block 25 18 Driveshaft centre bearing bracket to cylinder block 43 32 Crankcase breather to cylinder block 25 18 Torque Cylinder Head Nm lbf.ft Cylinder head, stage 1 40 30 Cylinder head, stage 2 60 44 Cylinder head, stage 3 90° 90° Cylinder head, stage 4 90° 90° Camshaft bearing caps 20 15 Glow plugs 15 11 Cylinder head cover 10 7 Engine wiring harness bracket to cylinder head 10 7 Camshaft bearing caps 20 15