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Характеристики двигателей Ford > Спецификации ДВС 1.9 Форд Гэлакси 1995

Характеристики двигателя 1.9 TDI Ford Galaxy 

GeneralSpecifications Galaxy 1995 (02/1995-03/2000)
 
Specifications
Engine Data
1,9 TDI Engine 1,9 TDI Engine (from 11/97)
Engine management EDC EDC
Emission standard 96 EC 96 EC
Fuel Diesel Diesel
Engine code 1Z (to 15.09.96) or AHU (from 16.09.96) AFN (from 11/97)
Injection Sequence 1‐3‐4‐2 1‐3‐4‐2
Bore mm 79,5 79,5
Stroke mm 95,5 95,5
Cubic capacity (effective) cm3 1896 1896
Compression ratio 19,5:1 19,5:1
Compression pressure at starter motor speed, new bar 25‐31 25‐31
Compression pressure at starter motor speed, wear limit bar 19 19
Compression pressure at starter motor speed, max. permitted pressure difference between cylinders bar 5 5
Power output (EC) kW(PS) 66 (90) 81 (110)
rev/min 4000 4150
Torque (EC) Nm 202 235
Torque according to EC (from 08/97) Nm 210 235
rev/min 1900 1900
Idle speed rev/min 900 900
Max. engine speed (intermittent) rev/min 5100 5100
Location of engine code on cylinder block
Код двигателя 1.9 TDI Ford Galaxy
1. Engine code (two or three characters).
Diesel engine 90 PS:1Z (built to 15.09.96) or AHU (built from 16.09.96)
Diesel engine 110 PS: AFN (from 11/97)
2. Engine serial number.
Engine code location on the timing belt cover
Код двигателя 1.9 TDI Ford Galaxy на крышке ремня ГРМ
1 Timing belt cover.
2 Label showing engine code and serial number.
Dimensions
Cylinder block
Number of main bearings 5
Cylinder bore Ø, class 1. mm 79,51
Cylinder bore Ø, class 2. mm 79,76
Cylinder bore Ø, class 3. mm 80,01
Main bearing clearance (radial), new mm 0,03 ‐ 0,08
Main bearing clearance (radial), wear limit mm 0,17
Dimensions
Crankshaft
Main bearing journal diameter, standard mm 53,958 ‐ 53,978
Main bearing journal Ø, stage 1 mm 53,708 ‐ 53,728
Main bearing journal Ø, stage 2 mm 53,458 ‐ 53,478
Main bearing journal Ø, stage 3 mm 53,208 ‐ 53,228
Crankshaft end‐float, new mm 0,07 ‐ 0,17
Crankshaft end‐float, wear limit mm 0,37
Big‐end bearing/rod bearing journal diameter, standard mm 47,538 ‐ 47,778
Big‐end bearing journal Ø, stage 1 mm 47,508 ‐ 47,528
Big‐end bearing journal Ø, stage 2 mm 47,258 ‐ 47,278
Big‐end bearing journal Ø, stage 3 mm 47,008 ‐ 47,028
Axial play, connecting rod to crank web, wear limit mm 0,37
Locating dowel projection, speed sensor on crankshaft mm 2,5 ‐ 3,0
Dimensions
Connecting Rods
Big‐end bearing clearance (radial), wear limit mm 0,08
Dimensions
Pistons
Piston Ø (measured at a right angle to the piston pin bore), class 1 mm 79,47
Piston Ø, class 2 mm 79,72
Piston Ø, class 3. mm 79,97
Piston ring clearance in piston groove, upper compression ring mm 0,06 ‐ 0,09
Wear limit mm 0,25
Piston ring clearance in piston groove, lower compression ring mm 0,05 ‐ 0,08
Wear limit mm 0,25
Piston ring clearance in piston groove, oil control ring mm 0,03 ‐ 0,06
Wear limit mm 0,15
Piston ring gap, upper compression ring mm 0,20 ‐ 0,40
Wear limit mm 1,00
Piston ring gap, lower compression ring mm 0,20 ‐ 0,40
Wear limit mm 1,00
Piston ring gap, oil scraper ring mm 0,25 ‐ 0,50
Wear limit mm 1,00
Ring gap position (The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil scraper ring elements. The ring gaps are offset to one‐another.) Degrees 120
Dimensions
Piston Pins
Piston pin retention Snap ring
Dimensions
Cylinder head
Valve seat angle Degrees 45
Classification of the cylinder head gasket depending on the piston protrusion Number of notches/holes
Piston protrusion 0,91 ‐ 1,00 mm 1
Piston protrusion 1,01 ‐ 1,10 mm 2
Piston protrusion 1,11 ‐ 1,20 mm 3
Max. permissible unevenness/distortion across the whole surface of the cylinder head mm 0,1
Do NOT rework the cylinder head mating face
Crack width between valve seats mm max. 0,5
Dimensions
Camshafts
Number of camshafts 1
Drive Timing Belt
Number of camshaft bearings 5
Valve timings, inlet opens after TDC Degrees CS 16
Valve timings, inlet closes after BDC Degrees CS 25
Valve timings, exhaust opens before BDC Degrees CS 28
Valve timings, exhaust closes before TDC Degrees CS 19
Camshaft end‐float, wear limit mm max. 0,15
Camshaft bearing radial clearance, wear limit mm max. 0,11
Out of true ‐ camshaft mm max. 0,01
Dimensions
Valves
Valve tappet clearance, wear limit mm 0,1
Valve head diameter, inlet mm 35,95
Valve head diameter, exhaust mm 31,45
Valve stem diameter, standard inlet mm 7,97
Valve stem diameter, standard exhaust mm 7,95
Valve length, inlet mm 96,85
Valve length, exhaust mm 96,85
Valve stem guide free play, inlet mm max. 1,3
Valve stem guide free play, exhaust mm max. 1,3
Dimensions
Engine Lubrication
Oil pressure (oil temperature approx. 80°C) at 2000 rev/min bar min. 2,0
Oil pressure (oil temperature approx. 80°C) at higher engine speeds bar max. 7,0
Pressure relief valve opening pressure bar 5,7 ‐ 6,7
Oil pump backlash, new mm 0,05
Oil pump backlash, wear limit mm 0,20
Oil pump end float, wear limit mm 0,15
Engine Oil
Viscosities/Outside Temperature Designation Specification
Recommended engine oils:
SAE 10W40 / ‐20 to over 40 degrees Centigrade Ford XR+ High‐performance High‐lubricity Motor Oil ACEA A3‐96, B3‐96 or API/SH/CD EC
Alternative engine oils:
SAE 5W40 / below ‐20 to above 40 degrees Centigrade Ford Formula S Synthetic Motor Oil ACEA A3‐96, B3‐96 or API/SH/CD EC
SAE 15W40 / ‐15 to over 40 degrees Centigrade Ford Super Multigrade Motor Oil ACEA A2‐96, B2‐96 or A3‐96, B3‐96 or API/SH/CD EC
If engine oils to these specifications are not available, then only engine oils which at least meet the API SH/CD EC specification and the CCMC PD2 specification may be used.
Lubricants, Adhesives and Sealers
Description Specification
Coolant ESDM‐97B49‐A
Brake and clutch fluid (DOT 4) SAM 6C9103 A
Manual transmission fluid (VXT 75) ESD‐M2C186‐A
Power steering hydraulic fluid N052146 VX00
Sealer ‐ joints in sealing flange face/cylinder block, sump side SM‐M8G1013‐AA
Sealer ‐ contact surfaces to the oil filter bracket outside the sealing ring AMV 188 100 02 (VW)
Sealer ‐ oil spray nozzles, piston crown cooling AMV 188 100 02 (VW)
Fill Capacity
Description Litre
Engine oil (incl. filter change) 4,3
Engine oil (excl. filter change) 3,8
Coolant (vehicles with booster heater) 9,2
Manual transmission fluid (VXT 75), total capacity 2,0
Manual transmission fluid (VXT 75), total capacity (from '98 MY) 2,25
Tightening Torques
Intake system Nm lbf.ft
Turbocharger intake tube to intake manifold 10 7
Intake manifold to cylinder head 25 18
Tightening Torques
Exhaust, exhaust manifold and turbocharger Nm lbf.ft
Exhaust manifold to cylinder head 25 18
Turbocharger bracket to cylinder block/turbocharger 25 18
Heat shield to exhaust manifold 25 18
Exhaust gas recirculation (EGR) pipe 25 18
Turbocharger to exhaust manifold 35 26
Front exhaust pipe to turbocharger 25 18
Front exhaust pipe to catalytic converter 25 18
Tightening Torques
Alternator Nm lbf.ft
Alternator to auxiliary bracket 23 17
Cable (terminal 30) to alternator 14 10
Tightening Torques
Transmission Nm lbf.ft
Clutch pressure plate 25 18
Ground lead to transmission flange 17 13
Cable guide to starter motor 17 13
Cable (terminal 30) to starter motor 14 10
Driveshaft centre bearing to cylinder block bracket 27 20
Oil drain plug ‐ manual transmission 35 26
Oil filler plug ‐ manual transmission 35 26
Tightening Torques
Air Conditioning Nm lbf.ft
Air conditioning compressor 44 32
Tightening Torques
Fuel system Nm lbf.ft
Injection pump 25 18
Injection pump bracket (install new bolts), 1st stage 20 15
Injection pump bracket, 2nd stage 90° 90°
Injection pump timing pulley 55 41
Fuel feed banjo bolt to injection pump 23 17
Fuel return banjo bolt to injection pump 23 17
Injection pipes 25 18
Injector mountings 22 16
Tightening Torques
Coolant circuit Nm lbf.ft
Pulley to coolant pump 23 17
Coolant neck to cylinder head (left and rear sides of engine) 10 7
Coolant pipe bracket to cylinder block 10 7
Thermostat housing 10 7
Tightening Torques
Steering Nm lbf.ft
Power steering pump 25 18
Power steering pump pressure line bracket to cylinder block. 20 15
Power steering pump pulley 23 17
Steering gear to front crossmember 48 35
Tightening Torques
Engine mounting Nm lbf.ft
Engine roll restrictor (steel) to transmission 98 72
Engine roll restrictor (aluminium) to transmission bolt, 88 mm long, Stage 1 60 44
Engine roll restrictor (aluminium) to transmission bolt, 88 mm long, Stage 2 90° 90°
Front engine mounting bracket to hydraulic engine mounting 54 40
Front engine mounting bracket to engine support plate 61 45
Engine support plate to engine 58 43
Engine support plate (outer part to inner) 23 17
Rear hydraulic engine mounting to body 54 40
Tightening Torques
Oil circuit Nm lbf.ft
Turbocharger oil return pipe banjo bolt 30 22
Turbocharger oil feed pipe, banjo bolt to cylinder head 25 18
Turbocharger oil feed pipe, pipe to turbocharger, union nut 25 18
Oil pump to cylinder block 25 18
Oil intake pipe to oil pump 10 7
Oil pump cover 10 7
Sump 20 15
Engine oil drain plug 30 22
Oil filter carrier to cylinder block 25 18
Oil cooler to oil filter carrier 25 18
Oil pressure switch 25 18
Tightening Torques
Wheel suspension Nm lbf.ft
Front axle crossmember to bodywork, stage 1 150 111
Front axle crossmember to bodywork, stage 2 90° 90°
Transverse arm ball joint to spindle carrier 55 41
Track rod end to spindle carrier, stage 1 30 22
Track rod end to spindle carrier, stage 2 90° 90°
Stabiliser bar link rod to suspension strut 100 74
Suspension strut nut 60 44
Wheel bolts (except with 16 inch aluminium wheels) 140 103
Wheel bolts (only with 16 inch aluminium wheels) 170 125
Tightening Torques
Cylinder block Nm lbf.ft
Oil spray nozzle, piston crown cooling 10 7
Main bearing (install new bolts), 1st stage 65 48
Main bearing, 2nd stage 90° 90°
Big‐end bearing (install new bolts), 1st stage 30 22
Big‐end bearing, stage 2 90° 90°
Front crankshaft oil seal carrier 25 18
Rear crankshaft oil seal carrier 10 7
Engine adapter plate 10 7
Flywheel (install new bolts), 1st stage 60 44
Flywheel, stage 2 90° 90°
Vacuum pump to cylinder block 20 15
Lower timing belt cover 10 7
Rear timing belt cover to cylinder head 10 7
Auxiliary shaft oil seal carrier 25 18
Auxiliary shaft pulley 45 33
Timing belt tensioner 20 15
Timing belt idler pulley 25 18
Crankshaft timing pulley (install new bolts), 1st stage 90 66
Crankshaft timing pulley, 2nd stage 90° 90°
Camshaft timing pulley. 45 33
Pulley/vibration damper to crankshaft timing pulley 25 18
Accessory bracket to injector pump bracket 30 22
Accessory bracket to cylinder block 30 22
Crankshaft position (CKP) sensor to cylinder block 10 7
Engine speed sensor ring to crankshaft (install new bolts), 1st Stage 10 7
Engine speed sensor ring to crankshaft 2nd Stage 90° 90°
Mounting bracket 21‐150A to cylinder block 43 32
Crankcase breather connector to cylinder block 25 18
Driveshaft centre bearing bracket to cylinder block 43 32
Crankcase breather to cylinder block 25 18
Torque
Cylinder Head Nm lbf.ft
Cylinder head, stage 1 40 30
Cylinder head, stage 2 60 44
Cylinder head, stage 3 90° 90°
Cylinder head, stage 4 90° 90°
Camshaft bearing caps 20 15
Glow plugs 15 11
Cylinder head cover 10 7
Engine wiring harness bracket to cylinder head 10 7
Camshaft bearing caps 20 15

 


 

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