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Характеристики двигателей Ford > Спецификации ДВС 1.9 TDI Форд Гэлакси 1995

Характеристики двигателя 1.9 TDI Ford Galaxy 

General Specifications Galaxy 1995 (02/1995-03/2000)
 
Specifications
Engine Data
1,9 TDI Engine
Engine management EDC 15P
Emission standard D3
Fuel Diesel
Engine code ANU
Injection Sequence 1‐3‐4‐2
Bore mm 79,5
Stroke mm 95,5
Cubic capacity (effective) cm3 1896
Compression ratio 18,0
Compression pressure at starter motor speed, new bar 25‐31
Compression pressure at starter motor speed, wear limit bar 19
Compression pressure at starter motor speed, max. permitted pressure difference between cylinders bar 5
Power output (EC) kW(PS) 66/90
rev/min 4000
Torque (EC) Nm 240
Torque (EC) Nm 240
rev/min 1900
Idle speed rev/min 900
Max. engine speed (intermittent) rev/min 5100
Dimensions
Cylinder block
Number of main bearings 5
Cylinder bore Ø, class 1. mm 79,51
Cylinder bore Ø, class 2. mm 79,76
Cylinder bore Ø, class 3. mm 80,01
Main bearing clearance (radial), new mm 0,03 ‐ 0,08
Main bearing clearance (radial), wear limit mm 0,17
Dimensions
Crankshaft
Main bearing journal diameter, standard mm 53,958 ‐ 53,978
Main bearing journal Ø, stage 1 mm 53,708 ‐ 53,728
Main bearing journal Ø, stage 2 mm 53,458 ‐ 53,478
Main bearing journal Ø, stage 3 mm 53,208 ‐ 53,228
Crankshaft end‐float, new mm 0,07 ‐ 0,17
Crankshaft end‐float, wear limit mm 0,37
Big‐end bearing/rod bearing journal diameter, standard mm 47,538 ‐ 47,778
Big‐end bearing journal Ø, stage 1 mm 47,508 ‐ 47,528
Big‐end bearing journal Ø, stage 2 mm 47,258 ‐ 47,278
Big‐end bearing journal Ø, stage 3 mm 47,008 ‐ 47,028
Axial play, connecting rod to crank web, wear limit mm 0,37
Locating dowel projection, speed sensor on crankshaft mm 2,5 ‐ 3,0
Dimensions
Connecting Rods
Big‐end bearing clearance (radial), wear limit mm 0,08
Dimensions
Pistons
Piston Ø (measured at a right angle to the piston pin bore), class 1 mm 79,47
Piston Ø, class 2 mm 79,72
Piston Ø, class 3. mm 79,97
Piston ring clearance in piston groove, upper compression ring mm 0,06 ‐ 0,09
Wear limit mm 0,25
Piston ring clearance in piston groove, lower compression ring mm 0,05 ‐ 0,08
Wear limit mm 0,25
Piston ring clearance in piston groove, oil control ring mm 0,03 ‐ 0,06
Wear limit mm 0,15
Piston ring gap, upper compression ring mm 0,20 ‐ 0,40
Wear limit mm 1,00
Piston ring gap, lower compression ring mm 0,20 ‐ 0,40
Wear limit mm 1,00
Piston ring gap, oil scraper ring mm 0,25 ‐ 0,50
Wear limit mm 1,00
Ring gap position (The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil scraper ring elements. The ring gaps are offset to one‐another.) Degrees 120
Dimensions
Piston Pins
Piston pin retention Snap ring
Dimensions
Cylinder head
Valve seat angle Degrees 45
Classification of the cylinder head gasket depending on the piston protrusion Number of notches/holes
Piston protrusion 0,91 ‐ 1,00 mm 1
Piston protrusion 1,01 ‐ 1,10 mm 2
Piston protrusion 1,11 ‐ 1,20 mm 3
Max. permissible unevenness/distortion across the whole surface of the cylinder head mm 0,1
Do NOT rework the cylinder head mating face
Crack width between valve seats mm max. 0,5
Dimensions
Camshafts
Number of camshafts 1
Drive Timing Belt
Number of camshaft bearings 5
Valve timings, inlet opens after TDC Degrees CS 14
Valve timings, inlet closes after BDC Degrees CS 27
Valve timings, exhaust opens before BDC Degrees CS 30
Valve timings, exhaust closes before TDC Degrees CS 17
Camshaft end‐float, wear limit mm max. 0,15
Camshaft bearing radial clearance, wear limit mm max. 0,11
Out of true ‐ camshaft mm max. 0,01
Dimensions
Valves
Valve tappet clearance, wear limit mm 0,1
Valve head diameter, inlet mm 35,95
Valve head diameter, exhaust mm 31,45
Valve stem diameter, standard inlet mm 6,980
Valve stem diameter, standard exhaust mm 6,956
Valve length, inlet mm 89,95
Valve length, exhaust mm 89,95
Valve stem guide free play, inlet mm max. 1,3
Valve stem guide free play, exhaust mm max. 1,3
Dimensions
Engine Lubrication
Oil pressure (oil temperature approx. 80°C) at 2000 rev/min bar min. 2,0
Oil pressure (oil temperature approx. 80°C) at higher engine speeds bar max. 7,0
Pressure relief valve opening pressure bar 5,7 ‐ 6,7
Engine oils up to '98 model year (‐07/98)
Designation Viscosities/Outside Temperature Specification
Recommended engine oils:
XR + High Performance SAE 10W‐40 ACEA A3/B3
Alternative engine oils:
Super Multigrade SAE 15W‐40 ACEA A2/B2 or A3/B3
Formula S SAE 5W‐40 ACEA A3/B3
Engine oils from '99 model year (08/98‐)
Type Viscosities/Outside Temperature Specification
XR + High Performance SAE 10W‐40 ACEA A3/B3
Formula S SAE 5W‐40 ACEA A3/B3
Engine oil for topping up only
Type Viscosities/Outside Temperature Specification
Super Multigrade SAE 15W‐40 ACEA A2/B2 or A3/B3
Lubricants, Adhesives and Sealants
Description Specification
Coolant ESDM‐97B49‐A
Brake and clutch fluid (DOT 4) SAM 6C9103 A
Manual transmission fluid (VXT 75) WSD‐M2C200‐C
Power steering hydraulic fluid N052146 VX00
Sealant ‐ joints in sealing flange face/cylinder block, sump side SM‐M8G1013‐AA
Sealant ‐ contact surfaces to the oil filter bracket outside the sealing ring AMV 188 100 02 (VW)
Sealant ‐ oil spray nozzles, piston crown cooling AMV 188 100 02 (VW)
Sealant, camshaft bearing caps AMV 174 004 01 (VW)
Sealant, oil pan (silicone) D 176 404 A2 (VW)
Capacity
Description Litres
Engine oil (incl. filter change) 4,5
Coolant (vehicles with booster heater) 9,2
Manual transmission fluid (VXT 75), total capacity 2,25
Tightening Torques
Intake system Nm lbf.ft
Turbocharger intake tube to intake manifold 10 7
Intake manifold to cylinder head 25 18
EGR valve to intake manifold 25 18
Tightening Torques
Exhaust, exhaust manifold and turbocharger Nm lbf.ft
Exhaust manifold to cylinder head 25 18
Heat shield to exhaust manifold 25 18
Exhaust gas recirculation (EGR) pipe 25 18
Front exhaust pipe to turbocharger 25 18
Front exhaust pipe to catalytic converter 25 18
Tightening Torques
Alternator Nm lbf.ft
Alternator to auxiliary bracket 23 17
Cable (terminal 30) to alternator 14 10
Tightening Torques
Starter motor Nm lbf.ft
Cable guide to starter motor 17 13
Cable (terminal 30) to starter motor 14 10
Starter motor to transmission/engine 45 33
Tightening Torques
Transmission Nm lbf.ft
Clutch pressure plate 25 18
Ground lead to transmission flange 17 13
Front drive halfshaft centre bearing to right‐hand front drive intermediate shaft bracket 27 20
Oil drain plug ‐ manual transmission 35 26
Oil filler plug ‐ manual transmission 35 26
Tightening Torques
Air Conditioning Nm lbf.ft
Air conditioning compressor 25 18
Refrigerant line bracket 20 15
Torques
Coolant circuit Nm lbf.ft
Coolant pump to cylinder block 15 11
Coolant neck to cylinder head 15 11
Coolant pipe bracket to cylinder block 10 7
Thermostat housing 15 11
Tightening Torques
Steering Nm lbf.ft
Pressure line banjo bolt 35 26
Power steering pump 25 18
Power steering pump pressure line bracket to cylinder block 20 15
Power steering pump pulley 25 18
Tightening Torques
Engine mounting Nm lbf.ft
Engine roll restrictor to transmission, 1st stage 60 44
Engine roll restrictor to transmission, 2nd stage 90° 90°
Front engine mounting bracket to hydraulic mounting 54 40
Front engine mounting bracket to engine mounting plate 61 45
Engine support to engine 45 33
Engine support plate to engine support 30 22
Engine support plate to engine 45 33
Rear hydraulic engine mounting to body 54 40
Tightening Torques
Oil circuit Nm lbf.ft
Oil return pipe to cylinder block 25 18
Turbocharger oil return line 17 13
Turbocharger oil feed pipe, banjo bolt to oil filter 20 15
Oil pump to cylinder block 15 11
Oil intake pipe to oil pump 15 11
Oil pan to transmission 45 33
Oil pan to cylinder block 15 11
Engine oil drain plug 30 22
Oil filter carrier to cylinder block, 1st stage 15 11
Oil filter carrier to cylinder block, 2nd stage 90° 90°
Oil cooler to oil filter carrier 25 18
Oil pressure switch 22 16
Oil filter cap 25 18
Tightening Torques
Wheel suspension Nm lbf.ft
Transverse arm ball joint to spindle carrier 55 41
Track rod end to spindle carrier, 1st stage 30 22
Track rod end to spindle carrier, 2nd stage 90° 90°
Wheel bolts (except 16 inch aluminium wheels) 150 111
Wheel bolts (16 inch aluminium wheels only) 170 125
Torques
Cylinder block Nm lbf.ft
Oil spray nozzle, piston crown cooling 25 18
Main bearing (install new bolts), 1st stage 65 48
Main bearing, 2nd stage 90° 90°
Big‐end bearing (install new bolts), 1st stage 30 22
Big‐end bearing, 2nd stage 90° 90°
Front crankshaft oil seal carrier 15 11
Rear crankshaft oil seal carrier 15 11
Flywheel (install new bolts), 1st stage 60 44
Flywheel, 2nd stage 90° 90°
Vacuum/fuel pump to cylinder block 25 18
Lower timing belt cover 10 7
Timing belt rear cover 25 18
Timing belt centre cover 10 7
Oil pump chain tensioner 15 11
Oil pump sprocket 25 18
Timing belt tensioner 15 11
Timing belt tensioner 30 22
Crankshaft timing pulley (install new bolts), 1st stage 120 89
Crankshaft timing pulley, 2nd stage 90° 90°
Pulley/vibration damper to crankshaft timing pulley, 1st stage 10 7
Pulley/vibration damper to crankshaft timing pulley, 2nd stage 90° 90°
Accessory bracket to cylinder block 45 33
Engine speed sensor ring to crankshaft (install new bolts) 15 11
Mounting bracket 21‐150A to cylinder block 43 32
Driveshaft centre bearing bracket to cylinder block 45 33
Air charge pipe mounting, right‐hand side 20 15
Engine to transmission, M10 bolts 60 44
Engine to transmission, M12 bolts 80 59
Timing belt idler pulley 20 15
Auxiliary equipment bracket to cylinder block 45 33
Drive belt tensioner to auxiliary equipment bracket 25 18
Timing belt tensioner 15 11
Coolant pump 15 11
Torques
Cylinder Head Nm lbf.ft
Cylinder head, 1st stage 40 30
Cylinder head, 2nd stage 60 44
Cylinder head, 3rd stage 90° 90°
Cylinder head, 4th stage 90° 90°
Camshaft bearing cap, 1st stage 8 6
Camshaft bearing cap, 2nd stage 90° 90°
Glow plugs 15 11
Cylinder head cover 10 7
Camshaft position sensor (CMP sensor) 10 7
Camshaft timing pulley hub 100 74
Camshaft timing pulley to hub 25 18
Engine lifting eyes 20 15
Air charge pipe bracket 20 15
Central connector, unit injector 10 7
Glow plugs 15 11
Cam follower spindle, unit injector, 1st stage 20 15
Cam follower spindle, unit injector, 2nd stage 90° 90°
Vacuum‐/fuel pump, upper 20 15
Vacuum‐/fuel pump, lower 10 7

 

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