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Характеристики двигателей Ford > Спецификации ДВС 1.8 Дизель Форд Мондео (с 93 года)

Характеристики двигателя 1.8-2.0 DOHC Diesel Ford Mondeo 1 поколения 

General Specifications Mondeo 1993 (01/1993-07/1996)

 

 

Specifications
Engine Data
1,8 TCI Diesel Engine
Engine management EDC
Emission standard 93 EEC/87 US
Fuel Diesel
Engine code without catalytic converter RFM
Engine code with catalytic converter RFN
Injection sequence 1‐3‐4‐2
Bore mm 82,5
Stroke mm 82,0
Cubic capacity (effective) cm3 1753
Compression ratio 21,5 : 1
Compression pressure at starter motor speed bar 28 - 34
Engine power output (EEC) kW 65
Engine power output (EEC) at rev/min 4500
Power output (DIN) kW (PS) 65 (88)
Power output at rev/min 4500
Torque (DIN) Nm 178
Torque (DIN) at rev/min 2000
Idle speed rev/min 800 - 900
Maximum engine speed – continuous rev/min 4800
Maximum engine speed – intermittent rev/min 5150 - 5250
Dimensions
Cylinder block 1,8 TCI Diesel Engine
Number of main bearings 5
Cylinder bore dia., class A mm 82,500 - 82,515
Cylinder bore dia., class B mm 82,515 - 82,530
Cylinder bore dia., class C mm 82,660 - 82,675
Cylinder bore dia., class D mm 82,675 - 82,690
Cylinder bore dia., class E mm 83,000 - 83,015
Cylinder bore dia., class F mm 83,500 - 83,515
Big‐end bearing radial clearances mm 0,015 - 0,062
Main bearing parent bore dia. mm 57,683 - 57,696
Dimensions
Crankshaft 1,8 TCI Diesel Engine
Main bearing journal dia., standard mm 53,970 - 53,990
Main bearing journal dia., 1st undersize 0,25 mm 53,720 - 53,740
Main bearing journal dia., 2nd undersize 0,50 mm 53,470 - 53,490
Big‐end bearing journal dia., standard mm 48,970 - 48,990
Big‐end bearing journal dia., 1st undersize 0,25 mm 48,720 - 48,740
Big‐end bearing journal dia., 2nd undersize 0,50 mm 48,470 - 48,490
Big‐end bearing clearances mm 0,016 - 0,074
Crankshaft end float mm 0,14 - 0,37
Connecting rod axial movement relative to crank web mm 0,125 - 0,325
Max. frictional torque, without big ends and pistons. Nm 10
Dimensions
Connecting Rod 1,8 TCl Diesel Engine
Bore dia., big end mm 52,000 - 52,020
Bore dia., small end mm 26,012 - 26,020
Distance between connecting rod small and big ends, class A mm 129,880 - 129,940
Distance between connecting rod small and big ends, class B mm 129,941 - 130,000
Distance between connecting rod small and big ends, class C mm 130,001 - 130,060
Distance between connecting rod small and big ends, class D mm 130,052 - 130,120
Main bearing radial clearances mm 0,016 - 0,074
Dimensions
Pistons 1,8 TCI Diesel Engine
Piston dia. (measured at right angles to piston pin bore), class A mm 82,461 - 82,479
Piston dia. (measured at right angles to piston pin bore), class B mm 82,476 - 82,494
Piston dia. (measured at right angles to piston pin bore), class C mm 82,621 - 82,639
Piston dia. (measured at right angles to piston pin bore), class D mm 82,636 - 82,654
Piston dia. (measured at right angles to piston pin bore), class E mm 82,961 - 82,979
Piston dia. (measured at right angles to piston pin bore), class F mm 83,461 - 83,479
Piston clearance in bore (initial installation), classes A - F mm 0,021 - 0,054
Piston protrusion at TDC mm 0,500 - 0,840
Piston ring gap (fitted), upper compression ring mm 0,350 - 0,500
Piston ring gap (fitted), lower compression ring mm 0,350 - 0,500
Piston ring gap (fitted), oil control ring mm 0,250 - 0,580
Piston ring clearance in piston groove, upper compression ring mm 0,090 - 0,122
Piston ring clearance in piston groove, lower compression ring mm 0,070 - 0,102
Piston ring clearance in piston groove, oil control ring mm 0,050 - 0,082
Ring gap positions The piston ring gaps must be spaced evenly around the circumference of the piston. This also applies to the oil control rings. Stagger the ring gaps at 120° to one another.
Dimensions
Piston pins 1,8 TCI Diesel Engine
Piston pin dia. mm 25,996 - 26,000
Piston pin type Floating fit in both piston and connecting rod
Piston pin retention Circlip
Dimensions
Cylinder head 1,8 TCI Diesel Engine
Camshaft bearing dia., standard mm 30,500 - 30,525
Camshaft bearing dia., oversize mm 30,575 - 30,600
Valve tappet bore dia., standard mm 35,000 - 35,030
Valve tappet bore dia., oversize mm 35,500 - 35,530
Valve guide bore dia., standard mm 8,000 - 8,025
Valve guide bore dia., 1st oversize mm 8,263 - 8,288
Valve guide bore dia., 2nd oversize mm 8,463 - 8,488
Thickness of cylinder head gasket mm (number of tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0,500 - 0,680 mm mm 1,36 (two tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0,681 - 0,740 mm mm 1,42 (three tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0,741 - 0,840 mm mm 1,52 (four tooth marks)
Max. permissible unevenness over entire head mating face mm 0,08
Do not skim cylinder head mating face.
Dimensions
Camshaft 1,8 TCI Diesel Engine
Valve timings, inlet valve opens before TDC °C/S 6
Valve timings, inlet valve closes after BDC °C/S 32
Valve timings, exhaust valve opens before BDC °C/S 57
Valve timings, exhaust valve closes after TDC °C/S 7
Cam lift, inlet mm 9,0
Cam lift, exhaust mm 10,0
End float mm 0,100 - 0,240
Bearing journal dia. mm 27,960 - 27,980
Bearing clearances mm 0,016 - 0,075
Valve clearances (cold), inlet mm 0,35 ±0,05
Valve clearances (cold), exhaust mm 0,50 ±0,05
Shim thicknesses mm 3,00 to 4,75
Shim thicknesses, in steps of mm 0,05
Engine Oil
Ambient Temperature Specification
–15 to over + 40° C Ford Super Engine Oil SAE 15W40 CCMC PD2
–10 to over + 40° C Ford Super Engine Oil SAE 20W50 CCMC PD2
–20 to over + 40°C Ford XR+ High‐Performance High‐Lubricity Engine Oil SAE 10W40 CCMC PD2
-30 to over +40°C Ford Formula S Synthetic Engine Oil SAE 5W50 CCMC PD2
Engine lubrication
Description
Oil pressure (minimum, oil temperature approx. 80 5C), at idle speed bar 0,75
Oil pressure (minimum, oil temperature approx. 80 5C), at 2000 rev/min bar 1,50
Pressure relief valve opens at bar 2,0 - 4,0
Oil pump, max. clearance between inner/outer rotors mm 0,174
Lubricants, Adhesives and Sealers
Description Ford Specification
Transmission fluid (MTX‐75) ESD‐M2C168‐A
Coolant ESD‐M97B49‐A
Power steering hydraulic fluid ESPM‐2C‐166‐H
Sealer for camshaft bearing cap No.1; sump/cylinder block SPM‐4G‐9112‐F/G
Sealer for blanking plugs, oil pressure switch, oil passages SM‐4G‐4644‐AA/AB: only coat the first three threads. Wipe off any surplus sealer as it can destroy the sump gasket.
Capacities
Description Litres
Engine oil, initial fill incl. filter 5,0
Engine oil, incl. change of filter 4,5
Engine oil, excl. change of filter 4,1
Coolant, incl. manual transmission 9,3
Transmission fluid (MTX 75)
Drive Belt Tension
Description mm
Alternator (new) 1 - 2
Alternator (used) 1 - 3
Power steering pump (new) 1 - 2
Power steering pump (used) 1 - 3
Air conditioning compressor (new) 1 - 3
Air conditioning pump (used) 2 - 4
Tightening Torques
General Nm lbf.ft
Centre bearing of right‐hand front axle driveshaft 27 20
Air conditioning compressor 25 18
Idler pulley - air conditioning drive belt 13 10
Subframe to body 83 61
Left‐hand engine mounting 83 61
Bracket of right‐hand engine mounting to engine 83 61
Bracket to engine mounting 83 61
Bracket of rear engine roll restrictor 84 62
Front and rear engine roll restrictors to subframe 48 35
Centre bolt of front and rear engine roll restrictors 120 88
Steering gear to subframe 130 96
Gearshift linkage to body 44 32
Shift rod to transmission 23 17
Shift rod stabiliser to engine roll restrictor 55 41
Stabiliser bar link rod to suspension strut 47 35
Castellated nut on track rod end 26 19
Lower suspension arm ball joint to spindle carrier 83 61
Condenser to radiator 7 5
Radiator bracket to subframe 10 7
Air conditioning dehydrator to subframe 7 5
Drive belt tensioner to timing cover 23 17
Power steering pump clamp bolt 24 18
Power steering pump pivot bolt 24 18
Power steering pump belt cover 10 7
Flange bolt securing earth lead to engine/transmission 40 30
Accelerator cable upper bracket to lower bracket 16 12
Vacuum line to vacuum pump 16 12
Hose/wiring loom bracket to lifting eye 23 17
Intercooler to bracket 18 13
Shift rod clamp bolt 16 12
Front exhaust pipe to turbocharger 40 30
Catalytic converter to rear exhaust pipe 40 30
Radiator coolant drain plug 23 17
Wheel nuts 85 63
Alternator to bracket M8 24 18
Alternator to bracket M10 50 37
Tensioning pulley bracket to alternator bracket 24 18
Clamping bolt of alternator tensioning pulley 24 18
Tightening Torques
Cylinder Head Nm lbf.ft
Glow plug wiring 2 1
Glow plugs 28 21
Fuel filter to bracket 23 17
Cylinder head bolts, stage 1 10 7
Cylinder head bolts, stage 2 100 74
Cylinder head bolts, wait 3 mins.
Cylinder head bolts, stage 3 ‐180° ‐180°
Cylinder head bolts, stage 3 70 52
Cylinder head bolts, stage 3 120° 120°
Vacuum pump to cylinder head 22 16
Vacuum line bracket to cylinder head 22 16
Timing belt idler pulley to cylinder head 45 33
Camshaft timing pulley with flange to camshaft 30 22
Bolt - timing belt tensioner - camshaft 9 7
Camshaft timing pulley to camshaft flange 9 7
Camshaft oil baffle 20 15
Cylinder head cover 5 4
Camshaft bearing caps 23 17
Crankshaft vibration damper to flange 35 26
Torques
Cylinder block Nm lbf.ft
Main bearing caps, stage 1 27 20
Main bearing caps, stage 2 75° 75°
Big‐end bearing caps, stage 1 25 18
Big‐end bearing caps, stage 2 60° 60°
Big‐end bearing caps, stage 3 20° 20°
Flywheel, stage 1 18 13
Flywheel, stage 2 45° 45°
Flywheel, stage 3 45° 45°
Clutch pressure plate to flywheel 30 22
Crankshaft rear radial oil seal carrier 20 15
Front plate to cylinder block 24 18
CKP sensor bracket 21 15
Auxiliary shaft thrust plate 9 7
Auxiliary shaft radial oil seal carrier 23 17
Engine mounting bracket/power steering pump bracket to cylinder block 47 35
Retaining bolt - rear timing belt cover to cylinder block 24 18
Auxiliary shaft timing pulley 45 33
Crankshaft pulley/vibration damper, stage 1 150 111
Crankshaft pulley/vibration damper, stage 2 ‐90° ‐90°
Crankshaft pulley/vibration damper, stage 3 120 88
Crankshaft pulley/vibration damper, stage 4 60° 60°
Clamping bolt - timing belt tensioner - camshaft 50 37
Blanking plug for hole for TDC pin 24 18
Timing belt cover 8 6
Alternator bracket to cylinder block 42 31
Turbocharger/cylinder block bracket to turbocharger 23 17
Turbocharger/cylinder block bracket to cylinder block 47 35
Front axle driveshaft bracket to cylinder block 48 35
Tightening Torques
Oil circuit Nm lbf.ft
Oil pressure switch to cylinder head 20 15
Sump drain plug 25 18
Cylinder block oilway blanking plugs 22 16
Sump 11 8
Oil intake pipe bracket to cylinder block 22 16
Hose clamp, turbocharger oil return hose 5 4
Oil dipstick tube 10 7
Oil pump to cylinder block 23 17
Oil feed line to turbocharger 18 13
Turbocharger oil feed line bracket to cylinder block 48 35
Torques
Coolant circuit Nm lbf.ft
Coolant pump 23 17
Thermostat housing to cylinder head 20 15
Coolant pump/thermostat housing coolant hose 3 2
Vacuum line bracket to thermostat housing 9 7
Coolant pipe to cylinder block 25 18
Torques
Fuel system Nm lbf.ft
Fuel‐injection pump to front plate 24 18
Injectors 70 52
Fuel‐injection pump/cylinder block bracket 23 17
Fuel regulating thermostat to thermostat housing 23 17
Fuel filter bracket to cylinder head/lifting eye 23 17
Fuel injection line to injector/fuel injection pump 25 18
Fuel‐injection pump timing pulley to flange 23 17
Fuel‐injection pump timing belt tensioner to cylinder block 45 33
Fuel‐injection pump belt pulley 25 18

 

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