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Характеристики двигателей Ford > Спецификации ДВС 1.6 1.8 2.0 Форд Мондео

Характеристики двигателя 1.6 1.8 2.0 Ford Mondeo 2

Engine - 1.6L/1.8L/2.0L, Vehicles Built Up To: 05/1998 - Specifications Mondeo 1997 (08/1996-09/2000)

Engine Data - Zetec-E

 1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Engine management EEC V/SEFI EEC V/SEFI EEC V/SEFI
Emission standard 96 EEC 96 EEC 96 EEC
Fuel Premium 95 RON unleaded Premium 95 RON unleaded Premium 95 RON unleaded
Identification code L1J RKB NGA
Firing order 1-3-4-2 1-3-4-2 1-3-4-2
Bore (mm) 76,0 80,6 84,8
Stroke (mm) 88,0 88,0 88,0
Cubic capacity (cm 3) 1.598 1.796 1.989
Compression ratio 10,3:1 10,0:1 10,0:1
Engine power output (ISO) (kW) 66 85 100
Engine power output at (rev/min) 5.250 5.750 6.000
Torque (ISO) (Nm) 138 158 180
Torque at (rev/min) 3.500 3.750 4.000
Idle speed (rev/min) 830 800 800
Engine speed limit (rev/min) 7.100 7.100 7.100

Engine oil - Zetec/Zetec-E

TypeViscosity/ambient temperatureSpecification
Recommended engine oil
Ford Formula E Economy Motor Oil SAE 5W-30 / below -20°C to over +40°C WSS-M2C913-A or WSS-M2C912-A1
Alternative engine oils
Ford Super Multigrade Motor Oil SAE 10W-30 / -20°C to over +40°C ACEA A1/B1, A2/B2 or A3/B3
Ford XR+ High-performance High-lubricity Motor Oil SAE 10W-40 / -20°C to over +40°C ACEA A3, B3
Ford Formula S Synthetic Motor Oil SAE 5W-40 / below -20°C to over +40°C ACEA A3, B3

Capacities

 Litres
Engine oil, initial fill incl. filter 4,50
Engine oil, oil change incl. filter 4,25
Engine oil, oil change excl. filter 3,75
Coolant (with manual/ automatic transmission) 6,6/7,1
Transmission fluid (MTX 75) 2,6
Transmission fluid (CD4E with oil cooler) * = new transmissions are already filled with 3,5 liters of fluid. 9,0*

Lubricants, Fluids, Sealers and Adhesives

ItemSpecification
Transmission fluid (MTX 75) ESDM-2C186-A
Transmission fluid (CD4E) ESP-M2C166-H
Sealer for camshaft bearing caps WSK-M2G348-A5
Sealer for cylinder block mating face intersections WSE-M4G323-A4
Lubricant (spark plug threads - Never Seeze) ESE-M1244-A
Thread-locking compound SDM-M4G9107-A

Dimensions - cylinder block

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Number of main bearings 5 5 5
Cylinder bore dia., class 1. mm 76,000 - 76,010 80,600 - 80,610 84,800 - 84,810
Cylinder bore dia., class 2. mm 76,010 - 76,020 80,610 - 80,620 84,810 - 84,820
Cylinder bore dia., class 3. mm 76,020 - 76,030 80,620 - 80,630 84,820 - 84,830
Inside dia. - main bearing shells (fitted) mm 58,011 - 58,038 58,011 - 58,038 58,011 - 58,038
Inside dia. - main bearing shells (fitted) (main bearing shells graded by size) mm 58,008 - 58,031 58,008 - 58,031 58,008 - 58,031
Main bearing radial clearances mm 0,011 - 0,058 0,011 - 0,058 0,011 - 0,058
Main bearing radial clearances (main bearing shells graded by size) mm 0,020 - 0,042 0,020 - 0,042 0,020 - 0,042
Main bearing parent bore mm 62,287 - 62,300 62,287 - 62,300 62,287 - 62,300

Dimensions - crankshaft

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Main bearing journal dia. mm 57,980 - 58,000 57,980 - 58,000 57,980 - 58,000
Main bearing journal end float mm 0,09 - 0,26 0,09 - 0,26 0,09 - 0,26
Big-end bearing journal dia. mm 46,89 - 46,91 46,89 - 46,91 46,89 - 46,91

Dimensions - connecting rod

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Bore dia., big end mm 49,89 - 49,91 49,89 - 49,91 49,89 - 49,91
Bore dia., small end mm 20,589 - 20,609 20,589 - 20,609 20,589 - 20,609
Inside dia. - big-end bearing shells (fitted) mm 46,926 - 46,960 46,926 - 46,960 46,926 - 46,960
Big-end bearing clearances (radial) mm 0,016 - 0,046 0,016 - 0,046 0,016 - 0,046

Dimensions - piston

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Piston dia., class 1. mm 75,975 - 75,985 80,570 - 80,580 84,770 - 84,780
Piston dia., class 2. mm 75,985 - 75,995 80,580 - 80,590 84,780 - 84,790
Piston dia., class 3. mm 75,995 - 76,005 80,590 - 80,600 84,790 - 84,800
Piston clearance in cylinder mm 0,040 - 0,060 0,040 - 0,060 0,010 - 0,030
Piston ring gaps (fitted)
Upper compression ring mm 0,30 - 0,50 0,30 - 0,50 0,30 - 0,50
Lower compression ring mm 0,30 - 0,50 0,30 - 0,50 0,30 - 0,50
Oil scraper ring mm 0,25 - 1,00 0,38 - 1,14 0,40 - 1,40

Dimensions - piston pin

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Piston pin length mm 63,00 - 63,80 63,00 - 63,80 63,00 - 63,80
Piston pin dia., white mm 20,622 - 20,625 20,622 - 20,625 20,622 - 20,625
Piston pin dia., red mm 20,625 - 20,628 20,625 - 20,628 20,625 - 20,628
Piston pin dia., blue mm 20,628 - 20,631 20,628 - 20,631 20,628 - 20,631
Piston pin clearance in piston mm 0,010 - 0,0151 0,010 - 0,0151 0,010 - 0,0151
Interference fit in connecting rod mm 0,013 - 0,042 0,013 - 0,042 0,013 - 0,042

Dimensions - camshaft

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Number of camshaft bearings 5 5 5
Drive Timing belt Timing belt Timing belt
Bearing journal dia. mm 25,960 - 25,980 25,960 - 25,980 25,960 - 25,980
Camshaft bearing radial clearance mm 0,020 - 0,070 0,020 - 0,070 0,020 - 0,070
Camshaft end float mm 0,080 - 0,220 0,080 - 0,220 0,080 - 0,220

Dimensions - valve

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Valve clearance in valve guide
Injector mm 0,017 - 0,064 0,017 - 0,064 0,017 - 0,064
- exhaust valve mm 0,017 - 0,064 0,017 - 0,064 0,017 - 0,064

Dimensions - cylinder head

  1,6 DOHC 16V1,8 DOHC 16V2,0 DOHC 16V
Maximum distortion (mating face) mm 0,1 0,1 0,1
Mating face height mm 2,0 +0,12 -0,24 2,0 +0,12 -0,24 2,0 +0,12 -0,24
Mating face peak-to-valley height (reference length 2,5 mm at right angles to direction of grooves) mm R 3z= 6,0 R 3z= 6,0 R 3z= 6,0
Oil pressure, at 800 - 850 rev/min bar 1,3 - 2,5 1,3 - 2,5 1,3 - 2,5
Oil pressure, at 4000 rev/min bar 3,7 - 5,5 3,7 - 5,5 3,7 - 5,5

In the 2,0l engine, the piston cooling nozzles are fully open at 4000/min. This results in a pressure loss of 0,3 - 0,8 bar, meaning that the 2,0l engine can be in the lower pressure range.

Torque Specifications

DescriptionNmlb-ftlb-in
Hose clamps 4 35
Intake system
Intake manifold studs 5 44
Intake manifold bolts and nuts 18 13
Throttle body 9 80
EGR valve to intake manifold 9 80
Exhaust system
Heat shield to cylinder head (2,0 engine) 10 89
Heat shield and coolant pipe bracket to exhaust manifold (1,6 - 1,8 engine) 10 89
Heat shield and coolant pipe bracket to exhaust manifold (1,6 - 1,8 engine) 23 17
Exhaust manifold studs 6 53
Exhaust manifold nuts 15 11
Catalytic converter to exhaust manifold 40 30
Driveshafts
Right-hand driveshaft center bearing 27 20
Driveshaft bracket to engine 48 35
Generator
Generator to bracket 50 37
Generator bracket to cylinder block 47 35
Transmission
Transmission flange bolts 40 30
Starter motor to transmission 48 35
Transmission oil drain plug 35 26
Transmission oil check plug 35 26
Flywheel/drive plate 112 83
Clutch pressure plate 29 21
Subframe
Subframe to body 130 96
Steering gear to subframe 130 96
Radiator bracket to subframe 10 89
Air conditioning system
Air conditioning compressor to bracket 25 18
Engine mounting
Right-hand engine roll restrictor to transmission 84 62
Right-hand engine roll restrictor to subframe 48 35
Right-hand engine roll restrictor bracket to transmission (MTX 75) 84 62
Left-hand engine roll restrictor bracket to transmission (MTX 75) 84 62
Center bolt - left and right-hand engine roll restrictor 120 89
Rear engine mounting to transmission 83 61
Front engine mounting bracket to engine and engine mounting 83 61
Suspension
Hub nut 290 214
Wheel nuts 85 63
Suspension strut to body 46 34
Lower suspension arm ball joint to spindle carrier 83 61
Track rod to spindle carrier 26 19
Stabilizer link rod to suspension strut 47 35
Power steering
Power steering pump to bracket 47 35
Bracket - air conditioning compressor/power steering pump to cylinder block. 47 35
Cylinder head
Camshaft position sensor to cylinder head 21 15
Cylinder head bolts, stage 1. 25 18
Cylinder head bolts, stage 2. 45 33
Cylinder head bolts, stage 3. 105° 105°
Camshaft bearing caps, stage 1. 10 89
Camshaft bearing caps, stage 2. 19 14
Cylinder head cover, stage 1. 2 18
Cylinder head cover, stage 2. 7 62
Spark plugs 15 11
Retaining pin for timing belt tensioner spring 10 89
Timing belt tensioner 38 28
Camshaft timing pulley 68 50
Upper timing belt cover 4 35
M10 x 11,5 oilway blanking plug 24 18
1/4 P.T.F. oilway blanking plug 25 18
EI ignition coil bracket to cylinder head 21 15
Power steering pump mounting plate to cylinder head 47 35
Thermostat housing 20 15
Engine lifting eye to cylinder head 16 12
Engine lifting eye to generator bracket 47 35
Bracket of oil dipstick tube 9 80
Cylinder block
Engine oil drain plug 25 18
Oil level indicator sensor 22 16
Oil pressure switch 27 20
Heater pipe bracket to oil pan 10 89
Oil pan 21 15
Oil pump 11 8
Oil splash nozzles and blanking plugs 10 89
Oil intake pipe to oil pump 10 89
Oil baffle and oil intake pipe bracket to studs 19 14
Main bearing cap bolts and studs 80 59
Big-end bearing cap bolts, stage 1. 16 12
Big-end bearing cap bolts, stage 2. 90° 90°
Coolant pump 18 13
Crankshaft rear oil seal carrier 30 22
Multi-groove belt idler pulley 48 35
Bracket for positive crankcase ventilation tube 23 17
Positive crankcase ventilation 10 89
Coolant pump belt pulley 10 89
Crankshaft belt pulley 115 85
Bracket of crankshaft position sensor 21 15
Crankshaft position sensor to bracket 8 71

 

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