Характеристики двигателей Ford > Спецификации ДВС 1.6-1.8-2.0 DOHC Форд Мондео (с 93 года)

Характеристики двигателя 1.6-1.8-2.0 DOHC Ford Mondeo 1 поколения 

General Specifications Mondeo 1993 (01/1993-07/1996)     Specifications Engine Data (Zetec) 1,6 l DOHC 16 V 1,8 l DOHC 16 V 2,0 l DOHC 16 V Engine management EEC IV/SEFI EEC IV/SEFI EEC IV/SEFI Bore mm 76,0 80,6 84,8 Stroke mm 88,0 88,0 88,0 Cubic capacity cm3 1597 1796 1988 Compression ratio 10,3 : 1 10,0 : 1 10,0 : 1 Engine power output (EEC) kW 65 82 97 Engine power output at rev/min 5250 5750 6000 Torque (DIN) Nm 138 158 180 Torque at rev/min 3500 3750 4000 Idle speed rev/min 830 800 800 Engine speed limit rev/min 7100 7100 7100 Engine Data (Zetec‐E) 1,6 l DOHC 16 V 1,8 l DOHC 16 V Engine management EEC IV/SEFI EEC IV/SEFI Bore mm 76,0 80,6 80,6 Stroke mm 88,0 88,0 Cubic capacity cm3 1597 1796 Compression ratio 10,3 : 1 10,0 : 1 Engine power output (EEC) kW 65 82 Engine power output (EEC) (PS) (88) (112) Engine power output at rev/min 5250 5750 Torque (DIN) Nm 138 158 Torque rev/min 3500 3750 Idle speed rev/min 850 800 Engine speed limit rev/min 7100 7100 Location of Engine Code on Cylinder Block 1. Engine code. 1,6 litre Zetec: L1F 1,8 litre Zetec: RKA 2,0 litre Zetec: NGA 1,6 litre Zetec‐E: L1J 1,8 litre Zetec‐E: RKB 2. Engine serial number. 3. Engine flange. 4. Filter of pulse air system. A sticker on the upper timing belt cover indicates the cubic capacity (marked 1,6, 1,8, 2,0).   The cylinders must not be rebored: there are no oversize pistons. Dimensions 1,6 l DOHC 16V 1,8 l DOHC 16V 2,0 l DOHC 16V Cylinder Block Cylinder Block Cylinder Block Cylinder Block Cylinder bore dia., class 1. mm 76,000 - 76,010 80,600 - 80,610 84,800 - 84,810 76,000 - 76,010 80,600 - 80,610 84,800 - 84,810 80,600 - 80,610 84,800 - 84,810 84,800 - 84,810 Cylinder bore dia., class 2. mm 76,010 - 76,020 80,610 - 80,620 84,810 - 84,820 Cylinder bore dia., class 3. mm 76,020 - 76,030 80,620 - 80,630 84,820 - 84,830 Inside dia. - main bearing shells (fitted) mm 58,011 - 58,038 58,011 - 58,038 58,011 - 58,038 Inside dia. - main bearing shells (fitted) (main bearing shells with stepped diameters) mm 58,008 - 58,031 58,008 - 58,031 58,008 - 58,031 Main bearing radial clearances mm 0,011 - 0,058 0,011 - 0,058 0,011 - 0,058 Main bearing radial clearances (Main bearing shells graded by size) mm 0,020 - 0,042 0,020 - 0,042 0,020 - 0,042 Main bearing parent bore mm 62,287 - 62,300 62,287 - 62,300 62,287 - 62,300 Crankshaft Main bearing journal dia. mm 57,980 - 58,000 57,980 - 58,000 57,980 - 58,000 Main bearing journal end float mm 0,09 - 0,31 0,09 - 0,31 0,09 - 0,31 Big end bearing journal dia. mm 46,89 - 46,91 46,89 - 46,91 46,89 - 46,91 Connecting Rod Bore dia., big end mm 49,89 - 49,91 49,89 - 49,91 49,89 - 49,91 Bore dia., small end mm 20,589 - 20,609 20,589 - 20,609 20,589 - 20,609 Inside dia. - big end bearing shells (fitted) mm 46,926 - 46,960 46,926 - 46,960 46,926 - 46,960 Big‐end bearing clearances (radial) mm 0,016 - 0,070 0,016 - 0,070 0,016 - 0,070 Piston Piston dia., class 1. mm 75,975 - 75,985 80,570 - 80,580 84,770 - 84,780 Piston dia., class 2. mm 75,985 - 75,995 80,580 - 80,590 84,780 - 84,790 Piston dia., class 3. mm 75,995 - 76,005 80,590 - 80,600 84,790 - 84,800 Piston ring gaps (fitted) Upper compression ring mm 0,30 - 0,50 0,30 - 0,50 0,25 - 0,50 Lower compression ring mm 0,30 - 0,50 0,30 - 0,50 0,30 - 0,50 Oil control ring mm 0,25 - 1,00 0,38 - 1,14 0,40 - 1,40 Ring gap positions The piston ring gaps must be spaced evenly around the circumference of the piston. This also applies to the elements of the oil control ring. Stagger the ring gaps at 120° to one another. Piston Pins Piston pin length mm 63,00 - 63,80 63,00 - 63,80 63,00 - 63,80 Piston pin dia., white mm 20,622 - 20,625 20,622 - 20,625 20,622 - 20,625 Piston pin dia., red mm 20,625 - 20,628 20,625 - 20,628 20,625 - 20,628 Piston pin dia., blue mm 20,628 - 20,631 20,628 - 20,631 20,628 - 20,631 Piston pin clearance in piston mm 0,010 - 0,016 0,010 - 0,016 0,010 - 0,016 Interference fit in connecting rod mm 0,013 - 0,042 0,013 - 0,042 0,013 - 0,042 Camshaft Number of camshaft bearings 5 5 5 Drive Toothed Belt Toothed Belt Toothed Belt Bearing journal dia. mm 25,960 - 25,980 25,960 - 25,980 25,960 - 25,980 Camshaft bearing radial clearances mm 0,020 - 0,070 0,020 - 0,070 0,020 - 0,070 Camshaft end float mm 0,080 - 0,220 0,080 - 0,220 0,080 - 0,220 Cylinder Head Maximum distortion (mating face) mm 0,1 0,1 0,1 Mating face height mm 2,0 +0,12 ‐0,24 2,0 +0,12 ‐0,24 2,0 +0,12 ‐0,24 Mating face peak‐to‐valley height (reference length 2,5 mm vertical to direction of grooves) R3z = 6,0 m R3z = 6,0 m R3z = 6,0 m Oil pressure at 800 - 850 rev/min bar 1,3 - 2,5 1,3 - 2,5 1,3 - 2,5 Oil pressure at 4000 rev/min bar 3,7 - 5,5 3,7 - 5,5 3,7 - 5,5 In the 2,0 engine, the piston cooling nozzles are wide open at 4000 rev/min, causing a pressure loss of 0,3 - 0,8 bar. In the 2,0 engine, the oil pressure may therefore be at the lower end of the range.   When reworking the cylinder head surface, the thickness must remain greater than 1,76 mm. Engine Oil Exterior temperature Type Specification -20 to over +40° C Ford Multigrade Super Engine Oil SAE 10W30 API/SG/CD -20 to over +40° C XR+ High‐performance High‐lubricity Engine Oil SAE 10W40 API/SG/CD -30 to over 40° C Semi‐synthetic and Synthetic Engine Oil SAE 5W40 API/SG/CD 40 to below -30° C Ford Multigrade Super Engine Oil SAE 5W30 API/SG/CD If engine oils of a different brand are used, make sure these are of an equal or higher viscosity grade as compared with API/SG/CD. Lubricants, Fluids and Sealers Ford Specification Transmission fluid (MTX‐75) ESD‐M2C186‐A Transmission fluid (CD4E) ESP‐M2C166‐A Coolant ESD‐M97B‐49‐A Sealer for camshaft bearing caps: (Loctite 518) ESK‐M4G269‐A Sealer for cylinder block: (Hylosil 502) WSK‐M4G320‐A Spark plug lubricant: (Never Seez) ESE‐M1244‐A Thread‐locking compound SDM‐M4G9107‐A Fill Capacities Litres Engine oil, initial fill incl. filter 4,50 Engine oil, oil change incl. filter 4,25 Engine oil, oil change excl. filter 3,75 Coolant 6,6 Transmission fluid (MTX‐75) 2,6 Transmission oil (CD4E with oil cooler) * = New transmissions are pre‐filled with 3,5 Litres 7,2* Torques Nm lbf.ft. Right‐hand axle driveshaft centre bearing 27 20 Air conditioning compressor 25 18 Heater pipe bracket to sump 10 7 Subframe to body 130 96 Right‐hand engine roll restrictor to transmission (CD4E) 84 62 Right‐hand engine roll restrictor to subframe 48 35 Right‐hand engine roll restrictor to transmission (MTX 75) 49 36 Steering gear to subframe 130 96 Rear engine mounting to transmission 83 61 Front engine mounting bracket to engine and engine mounting 83 61 Centre bolt - engine roll restrictors 120 89 Lower suspension arm ball joint to spindle carrier 83 61 Track rod to spindle carrier 26 19 Stabiliser link rod to suspension strut 47 35 Gearshift linkage to body 44 32 Shift rod to transmission 23 17 Shift rod clamp bolt 16 12 Gearshift linkage stabiliser 55 41 Power steering pump to bracket 47 35 Heat shield to cylinder head 7 5 Heat shield with oil dipstick to cylinder head 10 7 Heat shield with coolant pipe bracket to exhaust manifold 23 17 Belt pulley cover 5 4 Exhaust pipe to exhaust manifold 41 30 Radiator undershield 7 5 Intake pipe to inlet manifold 4 3 Oil splash nozzles and blanking plugs 10 7 M10 x 11,5 oilway blanking plug 24 18 1/4 P.T.F. oilway blanking plug 25 18 Main bearing cap bolts and studs 80 59 Big‐end bearing cap bolts, stage 1 15 11 Big‐end bearing cap bolts, stage 2 90° 90° Oil pump 11 8 Oil intake pipe to oil pump 10 7 Oil baffle and oil intake pipe bracket to studs 19 14 Coolant pump 18 13 Rear oil seal carrier 20 15 Bracket for crankshaft position (CKP) sensor 21 15 Sump 21 15 Flywheel 112 83 Clutch pressure plate 30 22 Cylinder head bolts, stage 1 25 18 Cylinder head bolts, stage 2 45 33 Cylinder head bolts, stage 3 105° 105° Camshaft bearing caps, stage 1 10 7 Camshaft bearing caps, stage 2 19 14 Cylinder head cover, stage 1 2 1 Cylinder head cover, stage 2 7 5 Spark plugs 15 11 Timing belt tensioner 38 28 Camshaft timing belt cover 68 50 Upper timing belt cover 4 3 Lower timing belt cover 7 5 Coolant pump belt pulley 10 7 Crankshaft belt pulley 115 85 Crankcase breather 10 7 Crankcase breather pipe 23 17 Thermostat housing 20 15 Bracket for EI ignition coil 21 15 Air conditioning compressor bracket/power steering pump to cylinder block 47 35 Power steering pump retaining plate to cylinder head 47 35 Heat shield bracket 32 24 Exhaust manifold nuts 16 12 Exhaust manifold studs 6 5 Inlet manifold nuts and bolts 18 13 Inlet manifold stud bolts 6 5 Throttle housing 10 7 EGR valve to inlet manifold 9 7 Pulse air system bracket to EI ignition coil bracket 10 7 Alternator bracket to cylinder block 47 35 Drive belt idler pulley 48 35 Engine lifting eye to alternator mounting 47 35 Engine lifting eye to cylinder head 16 12 Alternator to bracket 50 37 Front axle driveshaft mounting to engine 48 35 Radiator bracket to subframe 23 17 Oil pressure switch 27 20 Wheel nuts 85 63 Transmission fluid level drain plug 35 26 Transmission fluid check plug 35 26 Engine oil drain plug 25 18 Oil level indicator sensor 22 16 Suspension strut to body 46 34 Subframe to body 130 96 Centre bearing - right‐hand front axle driveshaft 27 20