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Характеристики двигателей Ford > Спецификации ДВС 1.3 Эндура Форд Ка 1996

Характеристики двигателя 1.3 Endura Ford Ka 1996

Engine - 1.3L Endura-E (HCS) - Specifications Ka 1997 (09/1996-07/2008)

 

 

Engine Data

DescriptionEndura-E (50 PS)Endura-E (60 PS)
Engine management EEC V EEC V
Emission standard 96 EEC 96 EEC
Fuel 95 RON 95 RON
Engine code JJE J4L
Firing order 1 - 2 - 4 - 3 1 - 2 - 4 - 3
Bore 73.96 mm 73.96 mm
Stroke 75.48 mm 75.48 mm
Capacity 1299 cm 3 1299 cm 3
Compression ratio 9.5:1 9.5:1
Compression pressure at starter motor speed 13 - 16 bar 13 - 16 bar
Power output (EC) 4500 rev/min - 37 kW/50 PS 5000 rev/min - 44 kW/60 PS
Torque, at 2500 rev/min 93 Nm 103 Nm
Maximum engine speed, intermittent 5175 rev/min 5675 rev/min
Maximum engine speed, continuous 4950 rev/min 5450 rev/min
Idle speed 850 ± 50 rev/min 850 ± 50 rev/min
Maximum oil consumption 0.5L/1000 km

Engine Oil

ViscositySpecification
Engine oil
SAE 5W-20 WSS-M2C948-B
SAE 5W-30 WSS-M2C913-C
Alternative engine oils (for top-up only)
SAE 5W-30 ACEA A5/B5

Valve Timing

DescriptionDegrees
Intake valve opens before TDC 18
Intake valve closes after BDC 38
Exhaust valve opens before BDC 45
Exhaust valve closes after TDC 7

Camshaft

Descriptionmm
Chain length (46 links) 438.15
Cam lift, intake 5.25
Cam lift, exhaust (with valve clearance of 0.3 mm) 5.14
Cam lift, exhaust (with valve clearance of 0.5 mm) 5.266
Bearing Ø - camshaft 39.615 - 39.635
Inner Ø - bearing bush, standard 39.662 - 39.682
Inner Ø - bearing bush, oversize, service 39.662 - 39.713
Camshaft thrust plate thickness 4.457 - 4.508
Camshaft clearance (axial) 0.02 - 0.19

Valves

Descriptionmm
Valve clearance (engine cold), intake 0.20
Valve clearance (engine cold), exhaust 0.50
Valve tappet Ø 13.081 - 13.094
Tappet clearance in cylinder block 0.016 - 0.062
Free valve spring length 41
Valve springs - inner Ø 20.25 - 20.75
Valve spring wire - Ø 3.77 - 3.83
Valve length, intake 103.70 - 104.40
Valve length, exhaust 104.02 - 104.72
Valve head Ø, inlet 34.4 - 34.6
Valve head Ø, exhaust 28.90 - 29.10
Valve stem Ø (inlet), standard 7.025 - 7.043
Valve stem Ø (inlet), oversize 0.2 mm 7.225 - 7.243
Valve stem Ø (inlet), oversize 0.4 mm 7.425 - 7.443
Valve stem Ø (exhaust), standard 6.999 - 7.017
Valve stem Ø (exhaust), oversize 0.2 mm 7.199 - 7.217
Valve stem Ø (exhaust), oversize 0.4 mm 7.399 - 7.417
Valve stem guide clearance, intake 0.020 - 0.069
Valve stem guide clearance, exhaust 0.046 - 0.095
Valve lift (without clearance), intake 8.35 ± 0.35
Valve lift, exhaust (with valve clearance of 0.3 mm) 8.17
Valve lift, exhaust (with valve clearance of 0.5 mm) 8.37

Cylinder Head

Descritionmm
Maximum distortion 0.02

Cylinder Block

Descriptionmm
Cylinder block - cylinder liner bore 77.086 - 77.127
Cylinder bore Ø, standard class 1 73.940 - 73.950
Cylinder bore Ø, standard class 2 73.950 - 73.960
Cylinder bore Ø, standard class 3 73.960 - 73.970
Cylinder bore Ø, oversize 0.5 mm 75.000 - 75.010
Center main bearing width (without thrust half-rings) 22.040 - 22.100
Installed main bearing shells, standard, vertical inner Ø 57.009 - 57.056
Installed main bearing shells, undersize 0.254 mm, vertical inner Ø 56.755 - 56.802
Installed main bearing shells, undersize 0.508 mm, vertical inner Ø 56.501 - 56.548
Installed main bearing shells, undersize 0.762 mm, vertical inner Ø 56.247 - 56.294
Main bearing parent bore Ø, standard 60.623 - 60.636
Main bearing parent bore Ø, oversize 61.003 - 61.016
Camshaft bearing parent bore Ø, standard 42.888 - 42.918
Camshaft bearing parent bore Ø, oversize 43.396 - 43.420
Camshaft bearing bushes, standard Ø 39.662 - 39.682
Camshaft bearing bushes Ø, oversize cylinder block 39.662 - 39.682
Camshaft bearing bushes Ø, standard and oversize service 39.662 - 39.713
Main bearing clearance (radial) 0.009 - 0.056

Crankshaft

Descriptionmm
Main bearing journal Ø, standard 56.980 - 57.000
Main bearing journal Ø, undersize (green) 0.254 mm 56.726 - 56.746
Width of main bearing shells 18.29 - 18.69
Big-end bearing journal Ø, standard 40.99 - 41.01
Big-end bearing journal Ø, undersize (green) 40.74 - 40.76
Big-end bearing journal Ø, undersize service 0.508 mm 40.49 - 40.51
Big-end bearing journal Ø, undersize service 0.762 mm 40.24 - 40.26
Crankshaft clearance (axial) 0.05 - 0.26
Thickness of thrust half-ring, standard 2.80 - 2.85
Thickness of thrust half-ring, oversize 2.99 - 3.04

Connecting Rod

Descriptionmm
Bore Ø, big-end 43.99 - 44.01
Bore Ø, small end 17.99 - 18.01
Installed big-end bearing shells, vertical inner Ø, standard 41.016 - 41.050
Installed big-end bearing shells, vertical inner Ø, undersize 0.254 mm 40.966 - 41.000
Installed big-end bearing shells, vertical inner Ø, undersize 0.508 mm 40.516 - 40.550
Installed big-end bearing shells, vertical inner Ø, undersize 0.762 mm 40.266 - 40.300
Installed big-end bearing shells, vertical inner Ø, undersize 1.016 mm 40.016 - 40.050
Big-end bearing radial clearance 0.006 - 0.060
Big-end bearing clearance (axial) 0.100 - 0.250

The crankshaft must not be reworked.

Pistons

Descriptionmm
Piston diameter, class 1 73.91 - 73.92
Piston diameter, class 2 73.92 - 73.93
Piston diameter, class 3 73.93 - 73.94
Piston Ø, standard service 73.93 - 73.955
Piston Ø, oversize 0.5 mm 74.46 - 74.485
Piston Ø, 1.0 mm 74.96 - 74.985
Piston installation clearance, production 0.020 - 0.040
Piston installation clearance, service engine 0.015 - 0.050
Piston ring gap (installed), top 0.25 - 0.45
Piston ring gap (installed), middle 0.45 - 0.75
Piston ring gap (installed), bottom 0.2 - 0.5
Piston ring axial clearance, top (maximum) 0.2
Piston ring axial clearance, bottom (maximum) 0.1
Ring gap position, top 180 degrees offset to the oil scraper ring gap
Ring gap position, middle 90 degrees offset to the oil scraper ring gap
Ring gap position, bottom aligned with piston pin
Piston pin length 63.6 - 64.4
Piston pin Ø, white 18.026 - 18.029
Piston pin Ø, red 18.029 - 19.032
Piston pin Ø, blue 18.032 - 18.035
Piston pin Ø, yellow 18.035 - 18.038
Piston pin interference fit (in connecting rod) at 21°C 0.016 - 0.048
Piston pin clearance (in piston) at 21°C 0.008 - 0.014

Lubricants, Fluids, Sealers and Adhesives

ItemSpecification
Sealer for oil pressure switch WSK-M2G349-A7
Spark plug thread lubricant ESE-M1244-A
Sealer, oil pan to cylinder block WSE-M4G323-A4
Power steering hydraulic fluid ESPM-2C-166-H
Coolant (Motorcraft Super Plus 4 Anti-Freeze) ESDM-97B49-A
Brake fluid (DOT 4) SAM-6C9103-A
Silicone grease ESE - M1C171 - AA

Engine Oil Pressure

Descriptionbar
Oil pressure (minimum, oil temperature 80°C) at 800 rev/min 0.6
Oil pressure (minimum, oil temperature 80°C) at 2000 rev/min 1.5
Pressure relief valve opening pressure 2.41 - 2.96

Engine Oil Pump

Descriptionmm
Oil pump, max. inner/outer rotor clearance 0.051 - 0.127
Oil pump (clearance between outer rotor and housing) 0.14 - 0.26
Axial clearance of outer/inner rotor in oil pump cover 0.025 - 0.06

Capacities

 Litres
Engine oil, initial fill with filter 3.40
Engine oil, with filter change 3.25
Engine oil, without filter change 2.75
Coolant 7.1

If engine oils of other brands are used, it is imperative to make sure that these conform to API SG/CD or better in the particular viscosity class.

Torque Specifications

DescriptionNmlb-ftlb-in
Rear engine mounting to transmission 69 51 -
Front engine mounting, bracket to body 61 45 -
Front engine mounting bracket to engine mounting and cylinder head bracket 69 51 -
Engine roll restrictor to transmission 50 37 -
Engine roll restrictor to front crossmember 70 52 -
Right-hand front driveshaft center bearing to center bearing bracket 24 18 -
Air conditioning compressor to oil pan 25 18 -
Power steering pump to bracket 23 17 -
Flange bolts, transmission to engine 44 32 -
Shift rod stabilizer 55 41 -
Ground lead to transmission 44 32 -
Cable to starter motor 11 8 -
Shift rod to transmission 23 17 -
Generator to bracket 24 18 -
Suspension arm to spindle carrier 52 38 -
Track rod to spindle carrier 36 27 -
Catalytic converter to exhaust manifold
Stage 1 25 18 -
Stage 2 40 30 -
Exhaust manifold to cylinder head 23 17 -
Catalytic converter to engine 47 35 -
Flange (exhaust) 47 35 -
Main bearing caps 95 70 -
Big-end bearing caps
Stage 1 4 - 35
Stage 2 90 degrees 90 degrees -
Rear oil seal carrier 18 13 -
Flywheel 67 49 -
Clutch pressure plate 30 22 -
Timing chain tensioner 8 - 71
Camshaft thrust plate 11 8 -
Camshaft sprocket 28 21 -
Timing cover 9 - 80
Crankshaft pulley 115 85 -
Starter motor 44 32 -
Timing chain tensioner 8 - 71
Generator bracket 47 35 -
Coolant pump 10 - 89
Coolant pump pulley 12 9 -
Thermostat housing 27 20 -
Oil pump 18 13 -
Oil pump cover 10 - 89
Oil pan
Stage 1 7 - 62
Stage 2 10 - 89
Oil drain plug 25 18 -
Oil pressure switch 14 10 -
Oil filter 15 11 -
Oil dipstick tube to intake manifold 2 - 18
Rocker shaft 43 32 -
Cylinder head
Stage 1 30 22 -
Stage 2 90 degrees 90 degrees -
Stage 3 90 degrees 90 degrees -
Cylinder head cover 6 - 62
Intake manifold to cylinder head 18 13 -
Spark plugs 17 13 -
Camshaft position (CMP) sensor 10 - 89
Front engine mounting bracket to cylinder head 69 51 -
Intake manifold protective shield 17 13 -
Engine coolant temperature (ECT) sensor 18 13 -
Fuel distribution pipe 17 13 -
Injector cable guide 2 - 18
Throttle body 10 - 89
Fuel pipe bracket 6 - 53
Idle air control (IAC) valve 10 - 89
Accelerator cable abutment bracket 10 - 89
Crankshaft position (CKP) sensor 4 - 35

 

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